Ford F-150 (2004-2008) :: 2006 - Clunking Noise Started After 4x4 Went Out


Jul 24, 2013

I have a 2006 F150 FX4 and after having the 4x4 go out and replaced the front right IWE have fixed the 4x4 but still hearing a clunking noise.

The clunking noise started after the 4x4 went out and was really bad for awhile and then went away and has now come back really bad. It sounds like its coming from the front driver's side wheel area and clunks as fast as the wheel turns.(faster = more clunks).

I'm very new to mechanic stuff but enjoy learning and fixing things myself.

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Ford F-150 (2004-2008) :: 2006 - Alarm Started Going Off By Itself And Truck Would Not Start / Ticking Noise

My alarm started going off by itself and my truck would not start so we unhooked the horn but the alarm was still trying to go off making a ticking noise when the horn should have been honking. so we also unhooked the alarm. And it started right up. I've been driving it with those things off with no problem. But today it wouldn't start again and its making a ticking noise like the horn is trying to honk.

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Lexus GX 2004-09 :: 2005 - Started Making Clunking Noise?

'05 Gx470 w/ 93k mi. Time for new parts for all orig. frt. suspension? Started having "Clunking" up frt. Assume time for new shocks all around. Also, grease from upper ball joints half-way down steering knuckle arm, so probably dry? Thinking of replacing everything up frt. incl. hub bearings while have all apart and be done w/ it. Notice in FSM that this means replacing both upper and lower control arms that come w/ bushings and ball joints installed. Parts very pricey even w/ discounts ( 27% at myLparts), somewhere around $3,500 +/-, incl. rr. shocks. Rather cry once and hopefully get get another 90K +/- mi. w/o problems. I've always gone w/ OEM parts in past and probably paid the price, but since I'm doing all the work, hopefully evens out in long run.

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Ford F-150 (2004-2008) :: Clunking Noise In Front End

I've got a clunk in the front end....replaced all the ball joints......checked the sway bar......checked the tie rods......can't find anything wrong...... Shocks go bad and clunk???

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Ford F-150 (2004-2008) :: Popping / Clunking Noise When In 4WD

I've read alot of info about the 4WD system on the F150's, and I'm having trouble diagnosing what might be going on with mine.

When I put my truck in 4HI (or 4LO), I get a popping sound that seems to come from the front middle/front drivers side when going at speeds around 20-25 and over. I don't experience any loss in traction (that I can tell) or power, but the popping is very loud and noticeable (passengers can hear it clearly).

My problem is a little different than most, as their issues with popping seem to happen when they are not in 4WD, where mine is only when in 4WD. I replaced the IWE solenoid today (wanted to anyway to get the updated casing/shroud) and the problem stayed. I also disconnected the vacuum lines at the solenoid and drove - no noise. I then kicked in 4WD on the switch, and the noise started, which leads me to think it is not vacuum related.

I am kind of lost as to what may be going on. I would think something where teeth broke, etc. would make noise all the time in 4WD, not intermittently or at certain speeds. The noise sounds almost like popcorn popping. I went up the same hill about a dozen times today, and it happened maybe 5-6 times. I don't hear it often (if at all) with speeds below 20 MPH. I can switch in and out of 2WD, 4HI, and 4LO all day with no issues, as well.

The only modifications to the front end have been a 2.5 inch leveling kit, and the only other issues I notice in the front end is a shaking when on the highway, that seems to go away after a while of driving at the same speed. I recently had a front end alignment, and the only thing the tech mentioned was that I will need ball joints in the next 6-8 months (but he said they weren't bad).

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Ford F-150 (2004-2008) :: Clunking Noise In Trans From 30 - 50 Mph Intermittently?

So my truck is making a kind of a clunk noise in the trans area does it between 30-50mph does it more often when cruise control is on but still does it from time to time when it's off. What it could be?

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Ford F-150 (2004-2008) :: Clunking Noise From Front Left When Turning Right Only

I have a 2004 2WD supercab. And am hearing a 'clunking' sound when I turn almost full-lock. Below is a summary of what I have experienced so far:

- My truck used to be lowered 2" (below stock) at the front since new. Last month I lifted it (front and rear) and it now sits 2" above stock on new rancho shocks.
- I installed a camber kit and had the front aligned (toe and camber) after the above suspension work.
- The truck drove beautifully for two weeks until one day a 'clunking' sound was heard from the front-left every time I turned left. The alignment also changed as I had to now hold the steering very slightly to the left to drive straight.
- The alignment shop re-did the toe tracking (the camber did not change) and the truck drove great for about a day. Now I can hear the same clunking sound when I turn right and the tracking is again screwed up meaning I need to hold the steering very slightly to the right to drive straight.

What parts are playing up and what may need replacing?

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Ford F-150 (2004-2008) :: Engine Knock / Clunking Noise When Come To A Stop Or Takeoff Or Steering

I am having a hard time locating a mechanical knock coming from my truck. This is not an engine knock but rather a clunking noise when I come to a slightly abrupt stop and sometimes when I take off or am steering. I have recently replaced my upper and lower ball joints and all the u-joints as well. My truck has a 6" Fabtech Coil over lift and a 3" body lift. The truck is also rather squeaky when going over speed bumps.

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Ford F-150 (2004-2008) :: 2006 - Steering Started Going Stiff?

So I have a 2006 f150 a wile back the steering started going stiff when I would come off the highway. so after some forum searching, I decided to buy a new steering shaft to repace the universals that see up. then the pump started squealing when we turned befor I could install the new shaft. so I replaced the pump and didn't put the new steering shaft in yet. now when I rev the motor past 2000 RPM the pump wines like when you turn the weeks to far to one side on an old truck and it is still stiff when I come off the highway. Could this be the rack

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Ford F-150 (2004-2008) :: 2006 V8 Smoking When Started Occasionally

My '06 Ford F-150, 4.6 V8 is smoking when I start it up occasionally. The smoke color is blue. The only mod is flowmaster exhaust. Bad injector, sticking valve......

Where would you start? I am all for supporting a local mechanic but financially I do not have the money to gamble. Once I can pinpoint the problem I will take it to them to fix.

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Ford F-150 (2004-2008) :: 2006 XLT Started Running Rough Out Of Nowhere Near Idle

I have a Ford F150 XLT. I have 67000 miles on it and the other night it just started running rough out of no where near idle. Once you got over 20mph the rough running would go away. I took it to get an engine change and engine flushed but it came back. It doesnt always run rough near idle or below 20mph. The Ford dealer says my engine has only 22 psi oil pressure near hot idle and cant engage the VCT phazers and they want to replace the whole engine.

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Ford F-150 (2004-2008) :: 2006 - Started Skipping Or Pulsate When Accelerating?

I have a 2006 f150 5.4l, and I have developed a problem. It seems the my truck has started to skip, or "pulsate" when I am accelerating. If I really get on the gas the "pulsate" goes away. This only seems to happen around 45-50 mph. Now this is where it gets weird. I have no check engine light on, and I have checked to make sure my light is working. I brought it to a garage and they told me something about Fords having a misfire issue that sometimes doesn't trigger a check engine light. . . . . now idk about that because every misfire I have seen triggers a check engine light, but I had them replace the spark plugs anyways. And it didn't fix my problem. At this point the only thing I can think of is possibly tranny.

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Ford F-150 (2004-2008) :: 2006 - Check Engine Light Started Flashing As Accelerated Uphill

2006 F150 Triton 5.4 Motor... It's been over a months journey with fixing this truck....

How it started: had an oil change, a while back, on long drive after, check engine light started flashing as I accelerated up hill so I pulled over and in a while it was ok, but couldn't get on the gas too much, or it would cause that flashy light thing.

So fast forward to now, after driving it with an intermittent miss for a while, was driving it to work and the miss became a shudder, and she stopped going over 30-40, and runs extremely rough.

Steady but loud idle.
Replaced all plugs with motocraft plugs and new coils all around. No change.
Finally hooked it up to a computer and got random misfires, now it's saying
P0174 bank 2 too lean,
But it's bank ONE that's the only side misfiring.

Here are the freeze frame details:

Frame 1 Mod $00
MIL Status Off
Troub Code P0174
Abslt TPS 24.3%
Eng speed 1665
Baro PRS 71 kpa
Calc Load 100%

[Code].....

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Ford Super Duty (1999-2016) :: 2006 - O/D Light Flashing - Started Clunking In Tranny - Shifting Rough?

2006 E-350 Dually Ambulance Chassis with the 6.0... Approx 125000 miles.

Recently, the truck started an issue. its an every once in awhile thing but has been doing it more recently. The OD light will start flashing and the vehicle will start to have clunking in the tranny and start shifting rough. ABS kicks in making it hard to stop. Once you turn the truck off and back on, Its fine until it does it again. Im connecting to a scanner tomorrow to see if i get any codes.

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Ford F-150 (2004-2008) :: Clunking When Accelerating From Stop?

I've been living with a mild "clunk" or "bump" in the drive train when I would first begin to accelerate from a full complete stop. It would only happen after a complete stop. It almost felt like it could be normal, but it seemed to be getting worse over time.

At first I thought it was my transmission...but after some internet searching I found some threads talking about the slip yoke on the drive shaft being the cause. In that the slip yoke needs to be pulled apart and re-lubed.

Anyway, I thought I'd post and let eveyone know that after pulling the slip yoke and re-lubing with grease my issue is solved! The "clunk" is totally gone. 100% Smooth now. If has this issue I'd highly recommend re-lubing the slip yoke.

[URL]

On my 2004 F-150 SuperCrew, all I needed to do was remove the drive shaft at the rear differential (4 bolts, use 12mm 12 point socket or wrench). Then remove the FRONT clamp on the slip yoke boot. Then slide out the rear 1/2 of the drive shaft. Be sure to mark the drive shaft orientation with the rear differential flange and the slip yoke before you remove the drive shaft to ensure you put it back together correctly.

Re-lube the slip yoke, then slide it back together and reinstall the four bolts at the rear differential. Torque spec is 76 ft-lbs. I used Valvoline FORD-LINCOLN-MERCURY moly grease that I purchased at my local AutoZone. You'll also need to install a new band clamp around the rubber slip yoke boot. I got mine from AutoZone.

Here are some links I found with pictures showing how to do this. Both procedures below are on SuperDuties but its basically the same procedure. Just follow my specific details above for the 2004-2008 F-150

Slip joint regreasing

2004 F250 Slip Yoke Service

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Ford F-150 (2004-2008) :: Clunking Sound Comes From Rear End When Going Around 48 MPH

When going around 48mph clunking sound comes from rear end. seems like it does that when you are trying to maintain that speed. Also have had 7 window regulators to go bad on have 1 working window 4 bad now replaced the same one 3 times. Called Ford they said no complaints have come in about the window issue on 2004 trucks...

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Ford F-150 (2004-2008) :: Clunking / Knocking In The Front End

I got a horrible clunking/knocking in the front end of my pickup this morning, jerking the steering wheel like a flat tire, and after a couple miles it stopped..... bearing ???

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Ford F-150 (2004-2008) :: Rear End Whining And Clunking

05 F150 2WD 4.6 LWB, The rear end whines when letting off the gas and makes a clunk or 2 when taking off and a clunk when I stop. It has 277.000 Miles? Or is it just time for another rear end...

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Ford F-150 (2004-2008) :: 2006 - Hissing Type Noise From The A/C?

I have a 2006 screw with the 5.4 and I get a hissing type noise from the A/C. It cycles every 7 seconds and sounds like it's coming from the far passenger vent area. It sounds like it's recharging itself or something. I've taken it into the dealer and the first time they said it was the vacuum driven system then the second time they said it was the freon recharging itself. Is every 7 seconds a little to often? It seems to get louder the longer I drive. Needless to say after a four hour trip to the beach hearing this hissing every 7 seconds drives me crazy. It will hiss then stop for seven seconds then hiss again.

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Ford F-150 (2004-2008) :: 2006 - Outside Air Coming In Cab - Buzzing Noise

On my 06 Mark LT I have a buzzing noise of outside air coming in the cab on the passenger side. I have had the grinding vent door actuator problem fixed in the past so I am not sure if it is related. The buzzing gets louder as I go faster, such as on the highway. Where to look?

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Ford F-150 (2004-2008) :: Clunking Sound While Turning Slightly

Recently when I leave my driveway which only has a slight grade to it my truck makes a clunking sound when I hit the gutter and while turning slightly. Also my front drive line from transfer case to front axle has some play in it. I can rotate the front drive line about 3/4" to an 1" while parked in the driveway. Changing u joints. I figured this would be a good starting point. 2005 XLT 4x4 5.4L F150.

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