Ford F-150 (2004-2008) :: 2005 FX4 Died Suddenly - 4x4 And Audio Don't Work


May 15, 2017

Last week, my 2005 FX4 Screw died suddenly, and would immediately lose all power to the gauges as soon as the jump leads were disconnected, not to mention the engine would eventually die shortly after that. After a bit of logical thinking, a buddy and I determined that it was likely the alternator, so we pulled it and replaced it. We also had the alternator tested, and it failed every single test, so it was pretty clearly the culprit. The good news is that the truck starts and runs/stays running again. The bad news is that my audio and 4x4 systems are both offline.

As far as audio goes, I'm guessing it's an easy fix because it's probably a fuse somewhere that got toasted. But the 4x4 is a little more of a problem. I tested the vacuum lines by pulling them from the hubs, and neither had any suction. Okay, the solenoid isn't getting power, probably another fried fuse, right? Well, here's where I'm getting confused.

My understanding of this 4wd system is that it works like this: When in 2wd, the solenoid engages the vacuum and pulls the part of the hub that locks in the wheels (not sure what specifically to call it) out, therefore disengaging the front 2 wheels. When 4wd is turned on, the vacuum disengages and that part of the hub pops into place, locking out the front wheels into 4wd.

So, by that rationale, if the 4wd solenoid isn't working due to an electrical issue, then my truck should automatically just be locking itself into 4wd, right? Because without the vacuum to disengage that part of the hub, it should just pop into place and keep the truck locked into 4wd. So if I'm correct in my understanding, then I have another problem because my truck is still operating very much in 2wd.

I did the classic 4wd tests: tight circle to feel the front end gripping/pulling, gun it from a dead stop to see if all 4 tires engaged. But I turned in a much tighter circle than 4wd would ever allow, didn't feel the front end grip/pull at all, and the "peel out" test only showed my 2 rear tires as launching me forward. I also tried shifting into 4-Low, but the truck never shifted into low gear either. -I know that's probably just electrical, but I'm just trying to be thorough in my testing/explanation.

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(Music was not blaring). Sub still works but that's it. No sound from the door speakers what so ever. I checked the fuse and the head unit. And all the fuses related to audio in the fuse box. Everything looks normal. Head unit powers on fine. Just no sound from any door speakers. The only thing that plays sound is the sub.

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10 min later I turned it back on and it worked fine, then did the same thing 20 min later. This cycle keeps happening now, what could be causing it? (The compressor is brand new, just had it replaced a week ago, so I don't think it's that).

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my question is can i use any ford radio that looks like it is the same, I like the ones with the chrome on thje. Or should i just get a kenwood or something. i dont want to spend a ton of money. and will an aftermarket head unit decrease sound quality since i have the audiophile as the speakers originally did without the crossover.

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What happened here, all doors were closed and dome was off. It is an Exide battery, I don't know how old the battery is, PO changed it.

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The car has about 60k miles. I drive 35 miles each way to work Monday through Friday. Weekends I only drive it around town a few miles. It may sit one of those days. I do keep the headlights on all of the time, in fact I have never turned them off. I thought that once I powered it off, everything was off? (Except that little security thing). The car is the basic model.

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I would turn the key to start it, and it would keep trying to turn over (even when i let go of the key. it was weird). Then after a few times of that, the battery just died.

I also noticed a smell. Like something burning. I noticed it off and on for the last week and asked a friend to check it out but he was like "oh its nothing".

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P0141
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With the key in the on position the truck was showing 27.3 psi on fuel.

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