Ford F-150 - 1997-2003 :: Flywheel To Crank Bolt Stripped Out
Dec 2, 2014
I have a problem my slave cylinder went out on my f150 so my buddy and I decided we were going to fix the problem. But while I was in there I figured I would replace the clutch, pressure plate, bearing, rear seal, and obviously the cylinder. When I was putting the flywheel on the "first time" i must have stripped out 3 holes because of not having the flywheel properly aligned. So I tapped out the holes to clean up threads and when we finally aligned the flywheel on the crank to right position I went to go torque down all the bolts three of the bolts would just keep on spinning in the hole. Now keep in mind I replaced all the old bolts with brand new ones from the dealer. What can I do to fix this problem I need my truck back asap!!! Can I go to a longer bolt to hit good threads or what do I do? I'm worried about my motor going out of balance if I mess something up here!!!
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I have a 1997 f150 4x4 and i got some new shocks for it, but I got the top nut off but the bottom bolt is almost stripped, so I am gonna buy new bolts and remove the old ones, so my question is what size bolt do I need ? I am assuming grade 8 but what length and diameter? and whats the best to remove the old bolt if it completely strips ? grinder ? drill?
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As part of my ongoing P1393 troubleshooting, I’ve found that I can’t get the main engine wire harness separated. The big connector by the driver’s side valve cover.
I’ve cranked and cranked in the correct direction, but the plug never separates. I tried a cordless impact wrench and it still doesn’t move. (Edit -- the bolt moves very freely, but it doesn't push out one side (e.g. like removing the PCM) I can't figure out how to separate the two sides.)
Any tips on how to get it separated? Can I cut off the bolt head to get it separated?
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Ive got a 89 Ford F250 four wheel drive with a 460. Ive had an exhaust leak coming from the driver side, i already installed new manifold gaskets but just the driver side i could still hear a leak but on one of the exhaust ports towards the front there's a stripped bolt, is there any kind of tool of some sort were i can extract that. i barely have room with the power steering hose and steering shaft in the way.
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I've a 2002 Ford F250 SD with the 5.4 v8. I noticed my truck is missing at aprox 50mph when the truck goes into OD and revving at aprox 1500 rpms. I Changed my spark plugs and cylinder no 6 was fouled. The coil was cracked where the sensor connects to the coil. I used some JB weld to try and repair the crack. My truck is still missing and vibrating at 1500rpms at 50mph. I wonder if I need to replace the cracked coil? my check engine light is not on, but that means nothing.
Also, cylinder no2, I was not able to remove the coil. The bolt is stripped. I just got this truck a few months ago and the previous owner or last person who worked on this truck left me with a stripped coil bolt. Anyway, how do I get this bolt out? I'm afraid to crack the plastic area the retainer bolt threads in to...which is also plastic. I"m not too fond of my ford, at least working on it.
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2016 F250, took out the seats to remove the console and install the jump seat and upon installation I stripped the bold housing for the front left corner of the drivers seat. Now it won't tighten up. Am i going to have to tap the hole and get a bigger bolt now?
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I'm removing my idle control valve to clean it. Everything went well until I'm at the last T40 bolt holding it. I go to insert my T40 bolt it doesn't seem to go in. So I'm like oh I guess it was switched to a smaller T so I put a T30 and it's to loose so I'm like aww cmon. Here are 2 pictures (not the best I know) of the bolt in question.
Is it actually stripped or it's some kind of other bolt? I tried a allen but it seems to slip to. If the bolt is stripped.
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I just bought a 2000 f150 4x4 ex cab with the 5.4. Once in a while when starting, there is a grinding and the starter won't engage the flywheel. The truck has only had 17000 miles put on it in the past 4 years, and has sat quite a bit. Could the starter gear be gummed up and not engaging all the way, or should the starter be replaced? Or could poor contact on the cables cause this? Or is this a flywheel issue?
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After getting the oil changed in my 1997 Ford F-150 4.6L with 150K miles at a local quick lube, I made one stop and my truck wouldn't start. I could hear the starter engage the flywheel, but couldn't turn it over at all. Oil was clean and full. I bench tested the starter and it tests good. I put a breaker bar on the crankcase nut and I could barely move it. Oil level was about 2 quarts low before oil change.
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I was replacing my spark plugs and one screw holding the ignition coil stripped while another snapped. I have change 3 plugs (the easy one) and could have more problems. I spent half a day trying to drill the screws out to no avail and also noticed the intake manifold is plastic. I was thinking of swapping it out. This would alleviate the broken screw problem and make pulling the plugs easier. It also looks like it's just 8 bolts. Would swapping a new intake manifold in add any performance gains? Is there a manifold others recommend?
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With the many discussions on F150 spark plug blow outs, is there any consistency in which Cylinders usually go or is it completely random. In my 2003 F150, 4.6, 2wd, I've replaced #3 cylinder with insert and now #2. Currently I'm at 154,000 miles but want to travel cross country with a load. I don't want to stall out on the hwy, would it be wise to go and insert the remaining cylinders - not cheap. My mechanic is willing to inspect with a bore scope the threads and re-torque. Is there a point at which if it hasn't been a problem it won't be. Truck is used primarily for commuting and to pull a single jet ski in the summer. Both blow-outs happened at a stop-light about 20,000 miles apart with no load.
Follow-up. Did inspection, found cylinder #7 nearly stripped out - it was actually pushing up the coil. Funny thing is, this plug had already the small insert which was coming out with the plug. I bought the vehicle new. Was this a factory repair? or did my previous mechanic strip-it when replacing all my plugs at 95,000 miles? Lucking the large inserts my current mechanic uses was able to find some metal and make a good repair. Looking at the cylinder order, I have now replaced 3 of the inter four cylinders (2,3,7) should have I done #6 too, this is probably the next high risk cylinder or not?
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My wifes 01 Supercrew had the tailgate cable pop off the other day- it came unscrewed from the tailgate. I went to screw it back in, but there is nothing to screw it into. Whatever was there to accept the bolt is gone. There seems to be an access panel on the tailgate (appx. 48 x 8) that I cant seem to get off- it like its being held in place from inside but I cant see how. I slightly bent up the panel trying to remove it, then lightly tapped it back in place- now I have a ding on the outside finish. So, what was in there to hold the bolt, can I just use a regular nut with a washer if I can get my fingers in there, and whats with the access door ?
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I have a 1999 ford f150 4.6 engine and it has an exhaust leak but wondering what is the procedure to remove a broken bolt and the rest of the bolts on the manifold
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What the torque spec is for the driveshaft to rear differential flange mounting bolts on the 99 F150 4x4 supercab?
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I have a 1999 f150 v6. Top starter bolt fell out while driving it seems. Local parts store had no way to look it up. Need to know the size, length I need? Only car I got so I am stuck walking.
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My 1999 Ford F-150 failed inspection for frayed driver-side seatbelt (a common problem according several parts sellers). I have obtained a used shoulder harness assembly from a salvage yard but I have two questions:
What is size of the Torx bolts? (the star shaped ones) Looks like T55 but I don't have any to compare. I'll need to buy the socket and I assume a generic version will fit my ratchet.
The top part of the harness looks simple enough to remove but do you need a ratchet extension to remove the bottom bolt?
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So she will crank all day but no start. Theft light is going nuts like I am trying to steal my own truck!! I've read it could be a PATS issue.
However after I unplugged my pos batt cable and hook it right back up she starts like nothing ever happened.
its only happening every once in awhile. but it does get old. I have been just leaving my pos cable off whenever I shut the truck off.
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Took my dad's snailblazer (trailblazer) since the 4.2 i6 in it gets better mpg than the old worn 5.4 in the f150. Well I didn't leave much gas in the 30 gallon tank about 1/4 tank or 7 1/2 gallons. My dad took it to the gas station on Friday and filled it to 3/4 of a tank. Got back in the truck and attempted to turn it over and got nothing.
Battery cable was a bit loose from what he told me, so he tighten it up. Nothing. I know the fuel pump is still going cause when you turn the key forward you can hear it whine. Starter is only a few years old maybe 6 or so. Not sure if that went bad or something else.
Last time something similar happened the A/C compressor seized up and wouldn't allow the engine to turn over. Well we eliminated the compressor around '09 and bolted a pulley in its place. Off the top of my head I can't think of anything that would have seized up causing this.
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Sure I've owned an SUV but never a truck. I was given a 2003 extra cab and was told the motor is blown. This was part of a deal. My friend had two trucks at his inlaws. 2001 F250 5.4 and the 03 with 4.6. He has no budget to buy a motor and the 250 was supposedly driven to its parking spot last year. He put gas in it and it did not run. I went over and we put a squirt in the throttle body and it started. Tried this till my squirt bottle was out always the same result. I said it would be easier to fix over at my house. Now both trucks are here. I pulled the tank and put a pump in 250/5.4 and the rear brake line was toast so I fixed that.
Went to crank it and got a little sputter so I put a squirt in the throttle body. Went to crank it and got a backfire. Now just clank, clank no crank? I pulled the plugs and still clank no crank. ????? I just was browsing this forum and saw posts about AC locking up holding back the starter or bad/weak starters. I'm pretty mechanical but at a loss at to why it went from starting to nothing, right when I though all the work was done. I did put a battery on the 4.6 it it sounded the same....clank. I wonder if the motor is really blown? First I have to fix the 250 for my friend. No way the motor got hurt by one backfire?
So glad I found this forum. I can't wait to fix my first truck. Red 2003 ex-cab 4x4,
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I have a '99 F-150 with 4.6L V-8. The truck has run perfectly since I bought it a year ago. My grandson took it a short distance to a neighborhood store, and when he got back he parked on the neighbor's lawn.
IMMEDIATELY after turning it off, I told him to move it, and it would not start. Wouldn't even turn over. I did a little research, and replaced the most likely culprit, the starter....no change in condition. When keyed to start, the dash lights up, but that's it! I did get under the truck and there IS voltage getting to the large power lead.
The starter has it's own solenoid, however there is another one mounted to the firewall. Does this have anything to do with the starter?
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My 1999 F-150 is having an issue after a tune up; changed coil pack, plugs and wires. It started and ran fine before, but after the tune up it doesn't even crank, just clicks and clunks. I hear a whine from the alternator, but last I checked (a couple days ago), it tested fine so I dunno if it went bad.
I thought it was PATS, but the theft light turns off when the key is in the on position and the fuel pump primes. I dunno if it's the battery, but it tests out OK with my voltage tester (12v+) But it may not have the amps required.
If the coil pack isn't grounded right, like if the platform it's on is corroded, would that cause this issue?
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