Ford F-150 - 1997-2003 :: Vacuum Controlled 4x4 Not Working


Jan 29, 2008

I'm working on a 03 Lariat F150 with vac. controlled 4x4 (I'm new to this one). Transfer case works, ft drive shaft turns, but the front axle wont engage. The servo works, and the linkage is tight on the shaft, and the shaft turns back and forth, and the ft axle can be engage manually by working the small lever back and forth with the servo disconnected, but when zip-tied in place it doesn't stay in 4x4, so something is broken, worn out, or disconnected inside the housing.

Also I repositioned the servo back a bit with a spacer to make sure it wasn't a length of travel issue, and is not - the problem is definitely inside - the linkage feels sloppy when manipulated with the servo off.

Since Ive never had one of these apart I thought Id ask first (also a new thing for me), so I'd know what parts to get (I don't live "in town"), and I figger this isn't the first one of these to break. So I am sitting down - what am I in for??? It looks pretty straight forward, but somehow I doubt it is...

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Ford F-150 - 1997-2003 :: 4WD Not Working / No Click On Vacuum Solenoid

1997 f150 electronic 4wd not working, lights on dash not working(they light up on start up) replaced transfer case motor still not working, checked all fuses, Do not feel or hear clicks on vacuum solenoid, Top vacuum lines on both have vacuum. Where do I go from here? What do I check next....

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Ford F-150 - 1997-2003 :: Water In 4WD Vacuum Actuator

I have a 2003 F150 supercrew 4x4 and I'm on my 3rd - 4wd vacuum actuator this winter so far. Somehow water is getting into the actuator itself mounted on the axle and then when it gets cold enough it freezes up and won't work until the heat from the engine thaws it out and then the 4x4 will engage.

Every time I've changed it I have found the part to have about a quarter cup of water in it. and can't figure out where the water may be entering these things. There also was no moisture in the vacuum lines when I blew them out.

I've been using the Dorman brand replacements from O'Reilly, they have a lifetime quarantee but I'm sick of swapping them out every month...

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Ford F-150 - 1997-2003 :: Grinding Then Thumping Going Into 4wd - Vacuum Solenoid?

I have 97 4x4 f-150 V6 4.2 litre that in 2wd tries to go into 4wd causing a grinding then a thump. When I put the truck into 4wd there is no grinding or thumping.

I believe one of the vacuum solenoids could be bad. Just was wondering which one would cause it to want to go into 4wd while in 2wd. The left most solenoid looking under the hood is the 4wd and the other with the pink vacuum is the 2wd.

I have no vacuum from the solenoids but from the lines going into them.

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Ford F-150 - 1997-2003 :: P0401 Code - Vacuum Lines?

So here's the background. I recently bought this truck. It's a 97 Ford f150 4x4 4.6l 99w vin code. Anyway Driving it home got a p0401. No problem. I Applied vacuum from other vacuum source to EGR engine stalls. So to me passages are clean in the throttle body. I checked to verify and indeed passages are clean. No while doing so I noticed no vacuum was making its way to the dose valve thing. Strange.... So took the line that runs to the passenger fender to dose off and it was impossible to blow air through.

So I cut out the clogged section found solder in the line. I filled the gap I now created using some 5/32 vacuum line reconnected to test and to my anvil still not vacuum. So I disconnected it again. Went directly to where the yellow/orange dose vacuum line connects to at the passenger fender and to my surprise no vacuum there either. No my question is. Am i suppose to have constant vacuum to the dpse or I'm I just being an idiot. And two if I am suppose to when the vacuum line runs into the passange fender where does it go from there and could I have a major issue in my hands?

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Ford F-150 - 1997-2003 :: Vacuum Diagrams For 4 Wheel Drive?

Looking for the vacuum diagrams for the four wheel drive, where I can find them?

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Ford F-150 - 1997-2003 :: Vacuum Leak When Engine Is Under Load

It has been since the 80's that I have attempted to do any work on a vehicle. How do I find a vacuum leak and where is my vacuum canister. I am assuming that it is a vacuum leak for anytime my engine has a load on it the air stops coming out of the dash vents and goes to the defrost vents. I have an 2000 F150 with the large engine with about 112,000 miles.

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Ford F-150 - 1997-2003 :: 1998 - Air From Defrost Only - Vacuum Leak?

This has been on going for the past year. The blend works fine. Fan speed works correctly. The selection for ac, max ac, etc., will only allow air through defrost vents. Vacuum leak?

1998 4.6 auto super cab

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Ford F-150 - 1997-2003 :: Using Propane To Find Vacuum Leaks?

Question. I have never used propane to find vacuum leaks. I always use starter fluid. I understand propane is better but how nuch do you use? Low volume, or a lot of propane. I just don't want to kill myself.

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Ford F-150 - 1997-2003 :: P0401 OBD2 Code / Vacuum Leaks

I've had a 0401 code on my truck for the last two years. I've replaced the EGR valve and the dpfe sensor a couple of times, with fomoco parts. Ive also cleaned out the egr tube that comes off the exhaust manifold. In this time I also discovered a couple of vacuum leaks and replaced those. I changed the pcv valve, tried running 93 octane gas, and had a mechanic friend run a special smoke through the vacuum lines to find more leaks. Also put a brand new gas cap. I have an obd computer and cleared the code repeatedly but the light always returns.

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Ford F-150 - 1997-2003 :: Code P0171 And P0174 - Vacuum Leak

I had my fuel system cleaned by the dealership last weekend and I feel like I gained 50hp+ ... Now its throwing a P0171 about a week and a half later. My computer also listed P0174 under the pending codes or whatever the section was.

2003 F150 5.4L ... I cleaned the MAF sensor a couple weeks back which stopped a rough idle and I have put some 300+ miles on it since. about 200 miles since the fuel system cleaning.

I got home and popped the hood and it sounded like a vacuum cleaner. Guess it is a vacuum leak. I might need to stop using this ford house. I swear this is the second time there was a vacuum leak(I think, first time they said it was spark gap issue). I'll be heading back in the morning now.

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Ford F-150 - 1997-2003 :: 1998 - Vacuum Line Hanging Under Truck?

I noticed a vacuum line hanging under my 98 F 150 4x4 I traced it out to my front axle question is where does the other end go I have looked but no luck to where it goes.

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Ford F-150 - 1997-2003 :: Vacuum Reservoir Lines Under Passenger Fender Broke Off

I have a 1997 4.2 and when i got it the big vacuum reservoir under the passenger fender had the lines broke off. Where these lines go or have a diagram...

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Ford F-150 - 1997-2003 :: Check Engine Light On - Rubber Vacuum Lines

I got a question, what is after ac hose vacuum left side on a 10 th gen 4.2l engine bay by the firewall, to the right of the blue thing, right of that on that line their is a 2 end diameter rubber vacuum line? What is that called, I need a replacement.

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Ford F-150 - 1997-2003 :: Vacuum Leak On PCV Hosing - P1131 Error Code

I'm getting the p1131 error on my 2000 xlt f150 5.4l. I know it's usually a vacuum leak on the pcv hosing, which I did have at the back and replaced as well as other softer joining sections(3 to be exact lol), but I'm still getting this error. Changed out my plugs and cops(as they needed it) and the back two plugs on both bank 1 and 2(plugs 4&8) were both white! Since this is an obvious indication of a lean burning cylinder can I make the assumption my most likely problem is dirty fuel injectors on those cylinders?

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Ford F-150 - 1997-2003 :: Running Loud And Heavy - P0171 - Vacuum Leak?

I've had this problem for a little while now, my 97' F150 V8 4.6L, has been running real loud and heavy. When it starts up it sounds like a race car. It finally shot me a code for P0171 - Bank 1 (passenger side) running too lean. From what I've read, this is most likely a vacuum leak but I don't know too much about it.

A couple of things I've noticed while driving it around:

1. If you are in the engine compartment while its running, you smell the excess gas on the passenger side of the truck.
2. The exhaust also smells really heavy
3. The loud and heavy running is mainly when accelerating, if I maintain a constant speed at for a little while it almost starts to run normal. Cruising down the highway its almost just as quiet as before the issue
4. Engine coolant heats up much more quickly, but doesn't get above operating temperature (read from tuner, never above 200 degrees)

In response to the problem I replaced both the O2 sensors closest to the engine and the PCV and elbow. No change. Have a fuel filter ready to install, but for some reason I don't think that is it either, as it would probably effect both bank 1 and 2.

Like I said I'm not too well versed in the vacuum system but if any of these symptoms stand out I'd love to hear your thoughts.

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Ford F-150 - 1997-2003 :: Vacuum Leak - Error Codes Indicating Bad O2 Sensors

I am having problems with a 2003 Ford F 150 with a 4.2 L V6. The problem is that it is giving me code errors that would indicate bad O2 sensors. I replaced both the upper and lower O2 sensors, and still I get the same codes. I was told by the mechanic with the computer reader that this usually means a bad vacuum seal. He suggested looking for bad hoses, but did not offer much more than that. How to proceed?

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Ford 7.3L Power Stroke (1999-2003) :: Backup Lights And Vacuum Pump Not Working

My 16 year old F250 4X4 diesel has developed a problem with no backup lights working, and the vacuum pump is not getting power. The fuse (#28) checks out OK, and I'm told to check for a broken wire on or near the backup switch. I don't know where to locate the backup switch. I have the huge Ford Service manuals, but they are written with the perspective that you should already know where the switches are. Where to find the switch?

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Ford F-150 - 1997-2003 :: 2001 - Truck Tries To Stall Almost Sounds Like Vacuum Leak And Really Bogs Down

So.... here's my issue. I have a 2001 supercrew 5.4 and runs great all day long, no problem starting or anything. After I have driven it for a while and turn the AC on it cools off very good then after about a 1/2hr. the truck tries to stall. It almost sounds like a vacuum leak and really bogs down. I can wait about 2hrs and then with the AC off the truck starts and drives like it should. I am steering to the IAC valve but would like to know if this is it.

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Ford F-150 - 1997-2003 :: Heater Control Valve Removed / Missing Vacuum Line

02 F150, 5.4 gas motor, about 338k miles. Bought this truck well used so I would have a truck when I needed one. Someone has removed the heater control valve. I've got a new one, but there is a port on the top for a vacuum line, but where this line plugs into.

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Ford F-150 - 1997-2003 :: Loud Shrill Varies With Engine RPM - Gas Smell And Vacuum Line Leak

Recently I have been having a strong gas smell coming from my 1997 F150 Supercab 4.6L 2wd. It is not happening all of the time. I have also been hearing what sounds like a vacuum line leak. A loud shrill which varies with the engine rpm. This also does not happen all of the time.

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