Ford F-150 - 1997-2003 :: Rusty Torsion Bar Removal


Dec 1, 2009

99 F-150 4x4. Any tips to get these rusty things separated from their homes? I've got the torsion keys unloaded and loose and the cross member loose. They will not budge. Aside from getting a bigger hammer and abusing the cross member till something gives. I don't like using the torch on heat treated components....

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Ford F-150 - 1997-2003 :: 1999 - Front Crossmember Rusty?

I have a 1999 F150 2wd. I was changing the oil on the weekend, and noticed a small hole/crack in the front crossmember that the control arms bolt to. This being a integral part of the suspension, I need to fix it. Its just the bottom part of the crossmember, it rusted from the inside out. The rest of the truck and frame is in great shape, so I am not junking it.

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Ford F-150 - 1997-2003 :: 4.2 2WD - Oil Pan Removal?

Is it possible to remove the oil pan from a 1997 F150 with a 4.2, 2WD, without removing the engine? I seem to be reading that's it is possible (but difficult) for 4wd, but it can't be done for 2WD - is that correct?

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Ford F-150 - 1997-2003 :: Rear Main Seal Removal?

We have a 97 f150 4x4, I have pulled the transmission for repair. The rear main seal is not leaking however I have always replaced them when I pulled a tranny. This is a 5.4l and after removing the flywheel I noticed there is another cover around the crankshaft held on by 8mm bolts around the side and 2 oil pan bolts on the bottom. Does this cover come off to fully access the seal? Is there a gasket available for this cover or is silicone the standard?

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Ford F-150 - 1997-2003 :: Blower Motor Switch Removal?

How to remove the blower motor switch on my 99 F150 without breaking anything.

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Ford F-150 - 1997-2003 :: Torque Converter Removal / Replacement

I have a 97 F-150 Supercab XLT, 4X4, 4.6L W, 4r70W with electronic Overdrive, manual shift transfer case. I need to remove and replace the Torque Converter. My question is: Would it be easier to drop the transmission and transfer case or pull the engine loose and move it forward to get at the torque converter?

It is shifting in and out of overdrive to third, and then back into OD, and back into third erratically and for no apparent reason. It is also slipping intermittently in first from a dead stop and locking all at once, shifts hard then. When I first drive it the OD light does not flash and the OD off switch works, once it warms up good it starts shifting erratically and the OD off switch starts flashing, then the off switch does not work.

I did not get any codes returned on autozones little scanner and am taking it to the ford dealer for a full scan today to see if there might be any other damage or cause for this problem. The problems started when I blew a hose to the trans cooler in the radiator and lost fluid. I didn't notice the blown hose until it started slipping and pulled over, replaced the hose and fluid. Had problems ever since. I have cleaned the MAF sensor and replaced the ABS sensor in the differential so far.

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Ford F-150 - 1997-2003 :: Keyless Entry System Removal?

What would be involved with removing the keyless entry system on my '02 F150 XLT so that I can install it into my '97 Explorer that I am fixing up. Is it integrated into the main computer or is it a totally separate system? If so where is it located?

The Expo already has power locks just not keyless (or at least I never received the key fob for it when I bought it) I have shaved the door lock cylinders and am fabricating handles to be hidden in the window moldings.

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Ford F-150 - 1997-2003 :: Rear Brake Pads Removal

After removing the tires, I can't figure out how to remove the brake pads to change them. How to do it? Does the caliper have to come off? These are on the rear. 2001 F150 4X4...

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Ford F-150 - 1997-2003 :: Broken Exhaust Manifold Bolt Removal

I have a 1999 ford f150 4.6 engine and it has an exhaust leak but wondering what is the procedure to remove a broken bolt and the rest of the bolts on the manifold

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Ford F-150 - 1997-2003 :: 2000 XLT - Parking Brake Cable Removal

I'm having a hard time trying to figure out to detach the cable from the pedal assembly. The place where the cable attaches is so hidden by various plates, pawls and springs that there is no access. Also the whole assembly is put together with rivets so there's no easy way of taking it apart. Is there some trick to getting the cable out?

Also, I need to find out exactly where the cable goes through the floor pan. I'm in the process of fixing the rust on this. My 2000 XLT 4x4 and the floor pan and rockers were so rusted that there was no evidence of where the cable went through the floor pan! I assume it's supposed to go through the channel right next to the inner rocker but where exactly? A simple measurement from the back edge of the A-pillar is all I need.

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Ford F-150 - 1997-2003 :: 2000 - Front Differential Cover Removal?

As I was laying under my truck today I noticed a drip under the front differential, it looks like the cover is leaking by the factory RTV gasket. This is the 00' F150. How hard is it to remove these things? It looks like the front cover mount makes it difficult....

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Ford F-150 - 1997-2003 :: 1998 - Power Mirror Switch Removal

How to remove power mirror switch 1998 f150, and where to buy if can't be cleaned up to work?

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Ford F-150 - 1997-2003 :: 2002 - Stock Head Unit Removal / Replacement?

I have an 02 f150 xl, I'm taking the stock head unit out and replacing it with a Pioneer 1900. I didn't buy a connector I'm just splicing the wires together, I know I shouldn't do it that way but it's to late now, what my problem is, there are three ground wires coming from the truck and the new head unit only has one ground, I just looked wiring diagrams up for both head units and that got pretty much everything done, just there are two speaker ground wires that are black and green, and then a regular black ground wire, I'm not sure if I should connect them all together or cap them separately, because I connected everything up and the head unit wouldn't turn on...

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Ford F-150 - 1997-2003 :: 2001 F350 - Air Intake Removal - Alternator Starts Up To 12?

I have a 2001 f350 7.3 diesel, I am looking at switching out the air intake? Also, I have an issue with the code for a dual upper and lower generator fault.. I checked and only have one generator not a dual system.. The alternator is running strong at 14.1.. But I have noticed when I start it up it is down to 12..

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Ford F-150 - 1997-2003 :: 1999 - Automatic Transmission Removal / Mounting Bolts To Engine?

How does one get to the top mounting bolts to engine? Are special tools required? Is there an access plate?

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Ford F-150 (2009-2014) :: Torsion Bar Adjustment To Level Front End?

I have a 2002 Ranger that I adjusted the torsion bar so the front end sits level. My dad has a 2007 F150 XLT that doesnt appear to have a torsion bar. I am looking at trading for a 2010-2012 F150. What year did the F150's stop having torsion bars? Do ALL F150's not have them or does it vary by trim package? If I were to buy a 2010-2012 F150, what would I have to do to make the truck sit level (raise the front end)?

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Ford F-150 (2004-2008) :: 2005 - Torsion Bar Adjustment To Lift Front End

I wanted to put bigger tires on my truck, something more agressive. Is there a torsion bar? Can it be adjusted? How? If not what is the biggest tire i can put on with my stock 17" rims? 2wd 2005 f150...

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Ford Super Duty (1999-2016) :: Cab Noises From Torsion Stress?

I have a 2016 SRW Long bed Super Duty that is close to warranty expiration. Recently, I've started hearing noise from the back door rubber weatherstripping when there is torsion force from uneven chassis pressure (like going over a speed bump at an angle, one wheel at a time).

My previous truck was a 2001 F-250 short bed and I had no such rubbing noise with it for 250K miles, at least after they replaced the cab mounts.

Is this normal for a long bed?

It also feels like the front-end is loose when I hit a bump at high speed - it sort of rattles around before settling back down.

And, the dealer has never been able to duplicate my problem where the front left or right wheel makes noise while going around a corner while braking - sounds like a brief engagement of the anti-lock brake system.

I doubt the symptoms are related but I'll toss them all out there for you opinions. I doubt the dealership will be able to duplicate the cab noise - maybe I should drive it for them.

Because the F-350 is under warrantee I haven't worked on it myself or done any mods yet. This has been a fantastic vehicle otherwise.

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Ford Brakes/Suspension :: Jacking Directly On Torsion Bars But Not For Leveling?

Just wondered if can use a floor jack to lift a vehicle but jacked directly on the torsion bar? Or let the vehicle rest on the torsion bar on a jackstand?

I have done this a few times with different vehicles and I guess didn't really think hard about it damaging anything, but was curious...

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Ford - F150 :: 1997 - O2 Sensor Removal?

1997 F150, V6, 4.2L. Replacing the O2 sensor, driver's side before the converter. I've tried using the O2 sensor socket (I have a full set) and it keeps slipping off. Afraid I'll "round" the sensor even more. I've tried heating it up, penetrating oil and it's not budging at all.

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Sierra :: Leveling The Front - Torsion Bars Need To Be Released?

I want to level the front of my truck. 1999 GMC Serria 2500 4x4. Wondering what is involved. Do the cams on the torsion bars need to be released and rotated or can I just turn the bolts in?

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