Ford F-150 - 1997-2003 :: Replacing Idler Pulley?
Jun 30, 2016
An idler pulley on my 2002 F-150 seized and snapped the serpentine belt. The pulley is below and to the left of the belt tensioner. The pulley doesn't have a bolt but a hole that looks like an allen wrench would fit it. I couldn't find an allen wrench to fit it. Called AutoZone and they have a pulley removal tool in three sizes. What size wrench would fit the idler pulley? I want to make sure I get the correct size tool so as not to screw up the pulley when I start pulling on it.
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My Ex is missing the label showing the serpentine belt routing diagram. I pulled one off the Autozone website for V10 with AC. It showed that there are 2 idler pulleys (one on the left and right side of the alternator). It also has the tensioner pulley.
I only have a tensioner on the left side of the alternator. The one on the right is missing. There appears to be a threaded hole where a pulley should go. Since I bought this used, I thought the previous owner took it off.
I used the bolt from the old tensioner pulley I replaced for the hardware and put a new pulley on.
I also looked at other V10s on used car lots and none of them had the pulley to the right of the alternator. Should there be one there?
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I noticed my engine whine more than it usual since the last few days. So, I took it to the dealership and have them check. They said that it is the idler pulley going bad. Just want to see some info on diagnosis.
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Doing some charity work on a '04 5.4. Noticed top right idler pulley was sitting on a 45* angle, figured it was shot and decided to replace it. The bolt broke. Borrowed an Easy Out. Short version, I have a very messed up bolt hole. Tried drilling and tapping but couldn't get it to bite and was scared to go bigger. I don't know if the threaded part pulley actually mounts can be replaced and if so how to go about it. Not sure how much deeper I can drill if it can't be replaced? At a standstill.
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I noticed my engine whine more than it usual since the last few days. So, I took it to the dealership and have them check. They said that it is the idler pulley going bad.
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In a few weeks I will be bringing my new to me Ranger back to the great state of Texas. The truck however, has a squeak when running, which I think has been concluded as the idler pulley for the timing belt. Well, I'm nowhere near the truck still and in order for it to get here it will need to be driven half a day to reach me, at which point I could do all the work it needs done.
My question is: Should I take the risk and have it driven here before the belt change (I did look at it while I was out there and it's already cracking pretty good), or should I go ahead and have someone get the belt done at a shop? It's less the belt that concerns me I think, and more the pulley, even though it's just started squeaking in the last 1000 mile.
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I need to replace the bearing on my Idler pulleys, both smooth and grooved. I also want to replace the bearing on the tensioner pulley. What are the part numbers and the best place to order them from?
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Looking for how to's out there on how to get all of the fan shrouding removed? I am trying to do my idler and tensioner pulley bearings and those shrouds really make it tough.
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I have a 2003 Santa Fe 2.4. Couple days ago my idler tensioner pulley or whatever its called seized up and took the belt out with it. I got a pulley that resembles it from Autozone mind you that it was the only parts store that had one in stock even Hyundai didnt have the part. The only difference is the hole size for the bolt is about 1/4 inch bigger then the stock pulley. Is there any chance I can get a spacer and make up for the difference?
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The idler pulley bearing of my 3.3l Sonata NF has become quite noisy, as though it is running dry. Does this necessitate a complete pulley replacement or can it be disassembled and the bearing repacked (or if necessary replaced). I am becoming concerned that the bearing may fail altogether soon.
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2002 Camry 4 cyl. Can the idler pulley alone be replaced on the serpentine belt tensioner? I noticed a very slight side to side play when I had the belt off. No noise from it. When I looked at rock auto, they sell the whole bracket with the pulley.
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So from reading around a lot, it seems like the chirping is from the belt tensioner or idler pulley. That said, I've not been able to find anything definitive. I tried to do the water bottle squirt test (from Gates' youtube video) and either I did it wrong or the chirp did not go away implying the issue is not the belt. While I was looking in, I could see the tensioner shaking some.
If my tensioner should not be moving, do I just need the pulley or the pulley and the mount?
- Pulley [URL] ....
- Pulley and mount [URL] ....
Also, if the above items will fix the chirp, which brand would be best?
2007 RX 350, 113K.
Chirping gets worse as it heats up. Seems to happen independent of ambient temperature. Purchased a year ago so unsure of the history of part changes.
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I have a noise coming from the front of the engine. The noise stops once the the thermostat opens and the water pump starts circulating coolant.
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I have a 2006 Camry 2.4l and I'm hearing a loud noise coming from the idler pulley on cold startups when I put it in gear. I don't hear it when it's in park. The noise gets worse if you turn the a/c on. I have replaced the belt, idler pulley and top motor mount. I took the belt off and cranked it when cold and there was no noise even in gear. I can see the idler pulley moving and can confirm that's the noise but what it causing the belt to make it do that? Could I have bought a defective idler pulley?
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My 99 5.4 V8 2wd truck is having AC problems. Everything started this time last year when my ac pulley bearing went out, I replaced it (pain in the neck) and everything worked fine until a few weeks ago. I was lubricating under the truck and i noticed the Clutch Hub and bolt had fell off. I went to a junkyard and took a new hub and bolt and 3 spacers and installed it in my truck. I tightened the bolt as hard as I could get it. The next few weeks the air was colder but i noticed the hub always spun with the pulley. It didn't matter if the ac was on or off the hub spun with the pulley 100% of the time.
I tried loosening it last weekend and it just spun freely never engaging it just rattled there. I got frustrated so i just tick the hub off. Now the pulley on the end of the compressor is just spinning with not hub bolted on it. I don't know what to do and i don't want to pay ford 1grand to put a new clutch and compressor in. The high pressure line also seems to be very greasy almost like there is an ac coolant leak there. I don't know if its bad to have the hub engaged 100% of the time or if its better to just not have one on there.
Also whenever I drive around town from 10-35 miles an hour my truck squeaks as it goes over bumps, it sounds like a dogs chew tow it is driving me crazy and i cant replicate it by moving my truck around when its in park and I don't know where its coming from. My truck has 141K on it I'm in college so I have to fix everything myself pretty much.
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Is it common to have to shim the water pump pulley? I don't know why but mine seems to have moved back a fraction of an inch. I loosen the belt tension and slide the belt back and as soon as I start the motor, the belt slides forward again. And as I rev the motor, the belt moves even further out onto the edge of the water pump pulley and starts to squeal. All other pulleys are aligned and the belt spins fine on them. I thought about buying a shim kit, but I ordered a new Motorcraft water pump since I have 154k miles on my truck.
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got the 4.6, AC clutch is just winding like crazy, so Im going to do a cheap fix and jus bypass the pully. Now do I need to remove the compressor or can I just get a belt for a 4.6 without AC and just not use it?
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Been trying to isolate my noisy serpentine belt. Had the belt off and spun everything, only thing I found that made any noise was the alternator. It had a nice churp like a bearing was on its way out in it. So I replaced that figuring my squeak was going to go away. No such luck. Listening to it again while it was idling, I crawled underneath. Almost seems like the churping noise is coming from the Crank Pulley. Is there a bearing on this pulley that goes bad?
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1997 4.6L.. Have an intermittent grinding / dragging noise coming from the pulley (?timing) area that I'm trying to pin down. Both the alternator and tensioner were replaced prior to the noise starting. The ac compressor and the power steering pump are original. The fan clutch was replaced about 4 years ago and the water pump 8 years ago. Timing chain / guides / tensioner are all original.
I don't notice any of the common ps pump indicators (whine increase when steering) but noticed the fluid level was down slightly and that the pulley seems to have some inward - outward play with the belt off. I also don't have any other engine symptoms like rough idle or any codes being triggered. How to isolate the culprit?
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I just got a 1998 F150 5.4l 4x4 autotragic. Was sold to me as needing trans, wouldn't start. Tossed in a new starter and solenoid, now I can hear the the starter turn crank pulley turns maybe a quarter inch and when I let off the starter it goes back to the same spot.
Fear is motor is locked, but question (i don't know automatics) is there any way that a bad trans could keep a motor from turning over? Truck rolls in neutral or drive, pulled the drain plug no water just oil. Tempted to just buy a running 5.4 with trans but if I can avoid that I'd prefer to.
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I have an 03 F350 Lariat LE with a stock sun visor (eyebrow) that broke off while I was driving on the highway. I have purchased the replacement. It is a 3 part kit and my biggest question is, how does the mounting bracket attach to the top of the cab. The old one did not come off, just ripped the bolts through the metal.
Here is the link for the parts: 2003 Ford F350 Super Duty - 18637467 Exterior Sun Visor.
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