Ford F-150 - 1997-2003 :: Replacing 5.4L Timing Chains Without Crank / Cam Tools?


May 29, 2017

I planned on replacing the timing chains, tensioners, guides and oil pump when I replace the timing cover tomorrow, however, I overlooked was the specialty tools to lock the cams and crankshaft in position. I came up with a couple methods but wanted to know of some other way to replace the timing chains without the cam/crank tools?

Turning the crankshaft keyway to 12 o'clock instead of TDC : Positioning the crankshaft keyway at 12 o' clock will keep all pistons close to mid cylinder and essentially eliminate the risk of interference.
or
Neutralize the cams : Loosening the bolts on the cam bearing caps while still keeping them in place allows the cams to move without engaging the valves.

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Golf IV / Jetta IV :: Timing Chains Slapping Around - Bad Tensioner?

Alright so MK4 vr6 AFP engine. I did the timing chans when I bought the car around 175-180K. Car now has 224K miles on it. A few days ago I started hearing the chains slapping around. Because I didn't want to call it a broken guide just yet for tor the hell of it I took the upper chain tensioner bold out dunked it in oil and pumped it up till it was hard again. Put it back in and drove the car about 130 miles straight. I didn't hear them making any kind if noise. The next day I drove it about 30 miles still no noise. Later in the evening I whent to get gas when I pull in the drive way I noticed they were rattling around again. So the next day I drive it back home (130 miles) and noticed they were even louder especially around 1500-200 rpm.

So I took the tensioner back out and dunked and pumped it up again. It didn't do anything this time chains are still loud. But I noticed when I was pumping the tensioner in thr oil both times the air bubbles weren't coming out of the bleeder hole they were coming from the end around the piston. When I did the chains the first time I got everything from Germanautoparts.com. and I notice that the tensioner they sell isn't genuine vw part the only place I found the actual vw pary is ecs tuning and the stealership. Is it possible I just have a defective tensioner? I really want to get to the bottom of this before I go and pull the motor and find that nothing is broken. Should I just buy the oem tensioner and see if it fixes it first?

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Golf IV R32 :: Water Pump / Timing Chains Need Replacement?

My car just hit 70k miles, I have had no problems with my car since 28,700 miles. I kinda drive it like an old man I know I know I should be ashamed of myself lol. When do you find most 04 .:R's Waterpump/timing chains needing replacement? Just curious if I need to factor this into my budget.

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Santa FE SM (2001-06) :: 2003 - Rough Idle After Replacing Timing Belt

I have 130K miles on my Santa Fe. I just replaced the timing belt without the water pump being replaced. Picked it up from the mechanic and the check engine light was on and it was idling very rough. Left it there for him to recheck. He said maybe he didn't plug in the Cam Sensor all the way or at all. Next day he called me and said that the cam sensor was bad and he replaced it for free. Picked up the vehicle and the idle was a little rough but got worse on the ride home.

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Ford Brakes/Suspension :: 1997 F250 - Front Tire Chains Broke And Ripped The ABS Wire

I have a 1997 F250 Light Duty with a 5.4L and 4 wheel drive, 216,000 miles. Last year one of my front tire chains broke and ripped the ABS wire. I have soldered them back together and no longer have the ABS light illuminated in the dash. However, when I apply the brakes at speeds slower than 25 mph, the ABS pulses. Over 25 mph the brakes work as they should until almost stopped and then they pulse.

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Ford F-150 - 1997-2003 :: How To Set Timing

how do you set the timing in a 97 f150 5.4 vin l windsor"triton"

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Ford F-150 - 1997-2003 :: Horrible Noises From Timing Chain?

OK, my truck is making all kinds of horrible noises from the timing chain area. it is a 97 f150, 4wd with a 4.6. i know i need to replace it. BUT my question is, how long can i let it go before the chain breaks and sends valves into piston? And also what is the best timing set manufacturer? or are they all pretty good?

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Ford F-150 - 1997-2003 :: Metallic Screech - Timing Chain?

I have a 4.2 with 330km (206k miles). Recently I have noticed some unfamiliar sounds that I'm trying to diagnose. First off, lately when starting the truck cold, it sometimes makes a metallic screech /clank-like noise. It just lasts for a moment when the engine catches, then disappears. Doesn't happen every time but has happened at least 1/2 dozen times the last couple of weeks. Sounds like metal gears colliding. Haven't noticed any drive-ability issues.

As well, I changed the oil a couple of days ago and when I stuck my head under the truck afterwards to check for leaks, I could hear a definite rattling / clattering noise from the area near the oil filter.

Does this sound like timing chain?

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Ford F-150 - 1997-2003 :: Replacing Idler Pulley?

An idler pulley on my 2002 F-150 seized and snapped the serpentine belt. The pulley is below and to the left of the belt tensioner. The pulley doesn't have a bolt but a hole that looks like an allen wrench would fit it. I couldn't find an allen wrench to fit it. Called AutoZone and they have a pulley removal tool in three sizes. What size wrench would fit the idler pulley? I want to make sure I get the correct size tool so as not to screw up the pulley when I start pulling on it.

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Ford F-150 - 1997-2003 :: Replacing Exterior Sun Visor?

I have an 03 F350 Lariat LE with a stock sun visor (eyebrow) that broke off while I was driving on the highway. I have purchased the replacement. It is a 3 part kit and my biggest question is, how does the mounting bracket attach to the top of the cab. The old one did not come off, just ripped the bolts through the metal.

Here is the link for the parts: 2003 Ford F350 Super Duty - 18637467 Exterior Sun Visor.

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Ford F-150 - 1997-2003 :: Replacing Rear Springs?

...So I think the time has come to replace the rear springs in my SuperCrew....They are starting to sag...nothings broken...spring perches look ok. Question is , Are the supercrew springs any different than a reg cab or supercab?

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Ford F-150 - 1997-2003 :: 2000 - Timing Chain Tensioner Replacement?

Can you change the tensioners and guides without removing the chains or getting the cam lock tools ? Doing a in truck repair to fix a squeal sorta noise at start up without the belt on coming from passenger side valve cover that lasts for about 5 sec. oh fyi CRC new freeze off works wonders compared to jb blaster for my tear down so far!

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Ford F-150 - 1997-2003 :: Battery Light Won't Go Off Even After Replacing Alternator

I have a 1998 f150. Was driving down the road the other night and the truck loses all power. I have replaced the alternator and the battery loght stayed on. So, I took both old and new altrrnator to parts store and had them both tested and they bith passed. Is this a commomn issue?

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Ford F-150 - 1997-2003 :: 1999 - Replacing The Heater Core

Friend of mine has a 99 Ford F150 with the 5.4L. He thinks the heater core has gone on it as it blows a mist through the top vents when he turns the heater on. He can also smell antifreeze. Up here in Canada, its, well quite cold, nuff said about that. He has had estimates of anywhre from $800-$1000 to change it whereas the cost of the core is below $100. Is there anywhere that he can get a diagram.... of how to change it, all he knows was that he was told to remove the entire dash to gat at it.. Is that true ?

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Ford F-150 - 1997-2003 :: 2001 - Replacing Gear Shift Lever?

I just bought a f150 2001 5.4L crew cab. It has the O/D switch in the gear shift lever and the black plastic handle is broke. I found a complete replacement lever on ebay but cannot find any tutorials on how to replace this.

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Ford F-150 - 1997-2003 :: Replaced IAC But Still Shaking - Replacing Exhaust Manifolds?

So i replaced my IAC(Idle Air Control) Valve and the idiling is much better! However my shaking/jerking has not stopped. I have found the problem which is the exhaust manifolds! I was wondering if when i replace them which i am probably going to get headers should i use metal gaskets?

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Ford F-150 - 1997-2003 :: 1998 F250 - Replacing Heater Core?

I have a friend that wants me to replace his heater core on his 1998 f250 with a triton 5.4. I told him I would and I've done the one in my 1995 f150 5.8. is it the same process or where to find the step by step instructions.

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Ford F-150 - 1997-2003 :: Timing Cover Cracked / Welded - Now Engine Starts Then Shuts Down

I recently removed my timing cover due to a coolant leak and found the cover was cracked. I had it welded and reinstalled but i did not remove the crank sensor from the cover while it was being welded. Now the engine starts but shuts right back down. Do the welding may have damaged the sensor and giving me this condition? 1997 4.2 ....

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Ford F-150 - 1997-2003 :: Replacing Passenger Side Front Oxygen Sensor?

At least this is how I did it after a P0133 code.

The back ground on my truck (see sig) is that I am the second owner (my former neighbor was the first) and it has 293K miles on it at the time of this post. The truck is bone stock FWIW.

I searched the internet and couldn't find a good step by step replacement write up. The front oxygen sensor on the passenger side is hard to get to so here is what I did:

Jacked the truck up and placed jack stands under it. Removed the front passenger tire and the plastic wheel well liner.
Tools needed for this part are a 7/32 socket and a trim tool remover (for the plastic push in fittings).
There are 5 screws and 3 or 4 plastic push retainers (don't know actual term) to remove.

Because of the location of the sensor I had to remove the transmission dipstick tube. *If you do this have a pan or bucket under this area as you are going to lose fluid* the dipstick tube is held place by an 8mm bolt about the middle of the exhaust manifold. Unscrew it and with a little pressure the tube will pop up and out, and so will some fluid.

Wheel well liner out and dipstick tube pulled out of the way.

The connector where you will disconnect the old 02 sensor is tucked up behind the engine block and is kind of hard to get to. A little time and patience and you can get it separated.

From underneath the truck I cut the end off of the old 02 sensor (because the closed end of the wrench wouldn't fit over it) and used a 7/8 box wrench to unloosen the sensor a little at a time until I could get it out with my fingers.

I put the new 02 sensor in finger tight and then tightened it down with small turns of the 7/8 wrench until tight

The cord on the new sensor is longer than the factory one so once reconnected I used zip ties to keep the slack up and away from the hot parts.

New 02 sensor installed and dip stick tube back in place. Note the attachment approx 1/2 down the dipstick tube. It is the 8mm bolt I previously mentioned.

Wheel well back in place. Truck lowered back to the ground.

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Ford F-150 - 1997-2003 :: 2002 - Rough Idle - Hesitate While Accelerating - Replacing Coils And Plugs?

I have a 2002 f150 with the 5.4. Its got a rough idle and a bit hesitant on acceleration. Im wanting to replace the coils and plugs but what brand of coils should I use?

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Ford F-150 - 1997-2003 :: Crank All Day But No Start

So she will crank all day but no start. Theft light is going nuts like I am trying to steal my own truck!! I've read it could be a PATS issue.

However after I unplugged my pos batt cable and hook it right back up she starts like nothing ever happened.

its only happening every once in awhile. but it does get old. I have been just leaving my pos cable off whenever I shut the truck off.

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