Whenever my A/C is turned on, it blows nice cold air. As long as the blower is on "1", "2", and sometimes ", it blows cold air. If I turn it to "4" I can hear a small "thud" behind the dash. It sounds like the blend door is shutting. All my functions work like they should. I think the actuator is goin out and isn't pushing the door all the way closed, and when I turn it to "4" it pushes it te other way.
View 5 RepliesI purchased a 6.7 Diesel 2014 F250 Super Duty Crew Cab about 3 months ago. Yesterday I started my truck using the remote starter from inside my house. Seconds after I heard a loud noise. Looked outside, saw nothing and thought nothing of it till I went to open my door and realized that the driver door window shattered! I live in a quiet area, it wasn't a rock thrown at my truck or anything like that, it just Blew!!!!
I'm wondering if the truck might have some sort of pressure or torque if you wish on that window to make it just pop! My mirrors were folded in however I can't see that playing a role......
Over the last few days I have read several threads about heaters not working and blend door replacement. My '02 4.6 F-150 has 250k+ miles and I've always done regular maintenance on it. With the cold front moving in I've noticed that the heater is not blowing hot air. I flushed the radiator and flushed the heater core several times to make sure the core was not clogged. I also replaced the upper radiator hose because of the "crunchy" sound when squeezed. I also replaced the thermostat. Still, the heater is not blowing hot. I assume like many others that the blend door needs to be replaced. My question is do I need to replace the door only or the door and the motor (actuator)? I guess I need to test the motor before buying a new one. I saw a video where you remove all the components on the transmission hump and can actually stick you finger in the motor opening to see if the shaft has come apart.
View 8 RepliesWhat is the difference between :
Part # XF2H-19E616-FA and
Part # YL5Z-19E616-AA?
The middle numbers are the same. And they look the same? the first one is mine. Blend door actuator out of a 2000 ford windstar. Will another part # work? If the connection is the same?
I have a 99 EB Expedition 5.4 with EATC climate control. I replaced the heater core that had been leaking severely. When I got the dash back on I adjusted the controls with the engine running while watching the blend door actuator under the dash. it moved but not as much as I thought it should. So I drilled an "inspection" hole behind the glove box and into the plenum cover. I watched the blend door open and close when the hot/cold buttons were adjusted, but the movement was intermittent.
I'd checked the blend door for cracks prior to installing the heater core and found none. I left things alone for a day while I drove as normal. When I had time to work on it again, the actuator quit working. I figured it was damaged from the coolant leaking into the cab so I decided to replace it. It was indeed full of coolant. I bought a Dorman actuator (part #604-216) and plugged it into the wiring harness to test it before installing it. I adjusted the controls with the ignition in the "run" position and nothing happened. I'm at a loss as to what could be the problem. I've searched for this problem, but the only threads I find are incomplete or deal with the "manual" controls. I checked all my fuses and they are all good.
My questions are:
Could I have bought the wrong actuator? Would the harness fit the "manual" actuator? The part number was identified as being for the main blend door for "automatic" controls. Is there a possibility the EATC head unit is bad? It still sends air to the panel, floor and defrost when adjusted.
How do I test the voltage at the connector? I just bought a multimeter but I'm not sure which wires in the harness deliver power to the actuator. I know there are a lot of people on this site who've gone through the heater core/blend door ordeal and have lived to tell about it. What I should do next.
Where is the Blend Door Actuator on the ford Aerostar?
View 14 RepliesTime for me to replace the actuator. I just have one. I've watched many videos on it but none say anything about re-calibration before using. A few posts say this is needed. Is it? if so how is it done?
View 6 RepliesI have an Explorer with automatic A/C. The blend door actuator broke (a gear inside) so I replace it with a Dorman part (could not find the Ford ones anywhere). Part #604-202, looks identical and fits. But... doesn't work.
If I do the EATC test (OFF+FLOOR, then AUTOMATIC), the display shows error coded 024, 025, 052. What is the meaning of those?
1997 Ford F-150 4X4 ignition Actuator Rod. Looking for instructions on how to replace a broken Actuator Rod? I know the rod is broken because the upper part moves and the lower part connected to the switch does not move.
View 4 RepliesI bought this truck used and the guy said it needed a new blend door actuator so I bought a new one off eBay I installed it, plugged the wire back in and turned on the key and it started smoking, it burned up. The wires have been cut before and have been butt connected back together. I notified the place I bought it from and they sent me back a new one but I'm scared it will do it again.
View 3 RepliesBeside the normal tools you will need a mirror, flashlight, very long needlenose pliers, and tin snips. There are 2 screws holding the driver door panel on, one is in the courtesy light at the bottom and the other is inside the switch compartment. You must also twist the light socket out, pop the cover off above the switches, pry the switch pod up at the FRONT and slide forward, and unplug the switches.
Now pull straight up on the panel and remove it after taking the light out at the bottom;
Tape the membrane up out of your way
You will need mirrors like these and very long needlenose.
Remove all the yellow plastic screws holding this aqua connector and it's wires and tuck it into the corner of the door.
Now you have a clear view of the actuator;
Try to pop this yellow plastic clip loose with your fingers and if not drill a hole above the oval hole and use a screwdriver;
Take the 3 screws out at the latch;
Push the plastic screws in holding the black cable and look through the oval hole to locate the green clip holding the rod to the door latch handle.
Cut the oval hole bigger so you can access the next steps;
Rotate the whole unit around until you can pop the green clip loose with a screwdriver by prying or pulling on the small side of the green clip and then locate the rod next to it (not mentioned in other posts), and disconnect it by using your very long needle nose to squeeze one side and a long screwdriver to pry the rod out;
Rotate the entire unit out around the window track, remove the wire harness, unplug the two other harnesses, and insert screwdriver under actuator before sliding it off.
Now you are ready to do the tin foil fix or just replace the actuator.
Dad has a 97 F150 with some heater issues. He put a new potentiometer in and it didn't work. We he turns the dial to cold, it still blows hot air. Defrost =hot, vent=hot, a/c=warm etc.....
The dealership told him that the blend door might be stuck. My question is, how hard is this to fix? Is it something that I can just stop by after work and quickly fix. What is involved in fixing this and where it is?
My actuator/motor doesn't have the screws that hold it on. It's just clipped down. Can I just pry it up & off with out it breaking the clips that hold it down? It's a 97 Ranger.
View 2 RepliesMy 97 e350 club wagon is doing something weird. Front AC wont go to Max Air, the blend door wont function. Can hear vacuum trying to work. Rear Unit is on Heat even though Front is on AC and blows hot air out the rear floor vents. Hit some high water going too fast about a year ago. Next day, this started happening. Rigged up blend door so air flows through vents.
View 2 RepliesMy 2003 mountaineer 4.6L has front and rear heat. The issue is the heat in the front is barely warm and the heat in the back is poor. I have replaced the blend doors front and back and I'm sure they work as I can go from cold to barely warm and back again when I change the temperature setting.
I can feel hot fluid going from the engine to the front heater core and also down under the vehicle to the rear when the vehicle is warm. The return on the front is almost cold - so heat is being given up by the heater core in front, but it seems to me that if the return is almost cold, there's not enough hot coolant delivery. The overall heat is very poor in the cabin.
The coolant temperature gauge is steady and just below 1/2 with no erratic movements. I flushed the front heater core a couple years ago. Coolant has also been flushed last year. I know that the heat is underpowered in this vehicle, but it's a far cry from when it was new.
2008 F-350 Lariat, 6.4L, dual climate control. The passenger side blows ONLY hot air whereas driver side seems to blow whatever is called for. Is it right to assume this is the passenger side actuator, and this actuator is the "easy" one to replace (i.e. not pulling dash)? I read in another thread that there might be a question on determining the correct one to replace, so therefore I ask for clarification. How to verify if my assumption wrong?
View 4 RepliesMy ex-has the electronic temp control. I've noticed there is very little difference from full hot to turned down less than 1/2 way.
(I'll convert to Fahrenheit here) Example - lowest temp setting is 60. If I am on heat, turning it from 60 to 66, gives me almost full hot. A slight difference is felt turning it to 68 and 70, but basically, 70 is full HOT. Continuing to turn it up to 88 makes zero difference.
I figured the blend door actuator might be toast, but it is in fact moving. I pulled the heater core cover off and here is what I noticed.
At 60, the blend door is fully open (correct, pulling cold air from outside) turning it to 66 the blend door almost fully closes. then the last little bit gets closed when going from 66-70. Anything hotter than 70 is of no use because mechanically it IS on full hot at 70. So basically I get full cold, or full hot, nothing in the middle. I pulled blend door actuator out, cleaned all the built-up crud around the shaft, took it apart and cleaned it, (no broken gears) no effect.
I have a 2003 F150 supercrew 4x4 and I'm on my 3rd - 4wd vacuum actuator this winter so far. Somehow water is getting into the actuator itself mounted on the axle and then when it gets cold enough it freezes up and won't work until the heat from the engine thaws it out and then the 4x4 will engage.
Every time I've changed it I have found the part to have about a quarter cup of water in it. and can't figure out where the water may be entering these things. There also was no moisture in the vacuum lines when I blew them out.
I've been using the Dorman brand replacements from O'Reilly, they have a lifetime quarantee but I'm sick of swapping them out every month...
I have the P1518 code for Intake Manifold Runner Control. I can not seem to find if have the actuator itself only the electronic control which, I take connects to the actuator. Is the electronic portion the only thing that needs to be changed and clean the actuator butterfly with the manifold off, or does the actuator need to be found and replaced?
View 3 RepliesWent into town earlier and the a/c was not blowing out the 2 passenger side vents. Could switch to defrost and it would blow correctly. The rear is working as well. The drivers side vents blow good and if you cover those with your hands to block them off its like it forces air to blow out the passenger vents. Could this be a blend door issue?
View 2 RepliesCompressor clutch engages, lines are cold, when it works air is cold. A/C guy thinks the blend door isn't working right, is it vacuum operated or electric?
View 3 Replies