Ford F-150 - 1997-2003 :: Passenger Side Exhaust Manifold Cracked
Aug 11, 2017
2003 F150 5.4 4x4 supercrew ,76k miles
Recently the passenger side exhaust manifold cracked on my truck. I bought this truck about two years ago with 58k on it and currently have 76k miles. I remember getting the carfax report and being relieved to see that it had exhaust manifold replaced in July of 2014 at 49K miles along with a new EGR tube. I called the shop that worked on the truck to see if he could confirm that both manifolds were replaced since carfax only said manifold & egr tube. The shop manager confirmed that both manifolds were replaced and he told me that they were most likely manifolds from napa according to the part number.
Now, my question is, what's the best brand to replace the manifolds with? Should I just go with OEM and spend the extra $130 per side? I know the manifolds are a common problem with these trucks but only lasting three years and 27K miles just seems ridiculous to me.
I'm hoping that when I get around to actually doing this that they wont be to bad because of how recently they were replaced. For now I just cleaned the area with a wire wheel and used the inferno metal repair. Seems to have done the job but I don't expect it to last long, just another month or two until I move to a place where I can actually work on my vehicles.
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My wife's 97 f150 4x4 had an exhaust leak on the passenger side. 7 out of the 8 bolts holding the manifold on are snapped off. 4 of them are snapped off 1/8" below the top of the hole on the cylinder head . I am I unable to get a drill in to drill these out. The other 3 I've tried welding a nut on these but they won't budge and I wring the nuts off. If I have to pull the head(something I don't want to do)can I just pull that 1 head or do I have to tear the intake and everything off?
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If the exhaust manifold gasket is broke / cracked will it making a ticking sound?
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I got a 08 ford f450 sd in the shop with a cracked abd broken bolt in the driver's side exhaust manifold, any tips tricks on getting it out,I have everything loose but I can't for the life of me get the egr cooler out of the way to access the top bolts to the manifold so I can replace the manifold, or a link to a service manual would be great.
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I just finished installing a new turbo (shaft play and lots of oil in the compressor side), RR up-pipes, and T500 (250k and once had a very long crank to get the ICP up to start).
Anyway, except for another exhaust leak at the pass side up-pipe to manifold, it seemed to run okay but with lots of white smoke. I only have about 50 miles after the install, when it suddenly starting surging and made a lot of loud knocking noises. This then went away and came back again rather quickly. I was close to home, so I made back under power. I also received the two codes listed. My IPR is original, but two summers ago I installed the IPR re-seal kit. Everything on the IPR looked good when it came off for the T500.
After reading around, I saw that low fuel pressure / air in fuel can cause problems. I connected a pressure gauge to the pre-filter port on the filter housing, and got 40psi at idle. I then took a diesel shower and blew out the fuel line into the tank. After re-connecting it, the fuel pressure stayed the same but the engines idles much better, but still has blue smoke. It's the original fuel pump (to me anyway) and original fuel line connections.
I have about 3/4 tank, and no place to put it, so I'd need to run it out for the Hutch mod, or least to get in there and inspect. Would eliminating the Ford connections at the pump be worthwhile for now, and is 40psi at idle adequate? Wondering if it's time for a fuel pump?
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2003 F150 4.6 - I'm currently replacing the passenger side manifold studs. How the heck do you get to the bottom bolts? Looks like the motor mount is in the way. There's way more room on the 5.4s...
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I have a 2000 with a 5.4 and 166K miles. It had multiple exhaust manifold studs broken on both sides. Now that thay is fixed, I am getting the p1131 and p1151 codes. The EGR tube was also replaced at the time of the manifold fix. I checked over all the tubes and electrical connectors to rule out something simple but did not find anything out of place. The intake manifold was replaced with a new Napa one less than 5K miles ago as well.
Could the leaky exhaust manifolds over time set the fuel trim level high and now that they are fixed, the ECM is thinking it is running too rich? Can the ECM be reset to zero? There is also a ticking/rattling noise when you accelerate that seems to be coming from the fuel injectors. I listened with the stethescope and they are the only things that sound like the noise I hear. Could these all be related?
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1990 Bronco II, 2.9l, auto, 4x4. Was running just fine. Sitting in Park just idling away. All of a sudden, just starts running real rough, ticking, etc.
Towed it home. This morning, started up OK but still running really rough.
While running, pulled spark plug wires one at a time from the drivers side. Had no effect but could tell the wires were sparking as I held them up to metal.
Turned truck off. Drivers side exhaust manifold COLD, passenger side HOT.
This sounds real bad to me. Am I missing something simple that could cause the drivers side of the engine to not work?
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2005 Supercrew and my passenger side exhaust manifold was leaking. Son of a mother duck that was a joke to get removed. Front two studs broke off about 1/4" below the surface. Manifold is not cracked but putting a straight edge across it's out of plane at least a quarter inch.
Had planned on the dorman manifold but read some poor reviews about it cracking in less than a year and being warped out of the box. There is an ATP manifold with very few reviews but all good. Or just bite the bullet and do shorty headers? The driver's side looks a lot easier to access.
These trucks really weren't designed to be worked on after assembly were they? I had to invent new cuss words. Looks like Ford manifold is disco'd...
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2004 SCrew, FX4, 5.4 ... I had the dreaded exhaust manifold leak on the passenger side. After reading the horror stories of this repair and living in the rust belt I decided against fixing it myself. I took it to a local repair shop to have done. Initially the mechanic could see that the front 2 studs were snapped off (before even trying to remove them).
After a full day of fighting the studs (engine loose & lifted up) everything is out but the front 2 studs. the top one has about 1/2" exposed, but it is frozen in place (penetrate on it overnight). The biggest problem is the bottom stud. it is broken off about 1/8" below the surface of the head. The guy doesnt have a small enough right angle drill to get between the frame & head to attempt to drill it out. I will gladly go buy a drill for him to do this, as it will likely save me money if it will work to drill out the stud.
Need to get the 2 studs out, particularly the bottom one, or what right angle drill may fit in there?
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I have an 01 Ford ranger with a 3.0 six cylinder. The passenger side exhaust manifold got so hot it melted the housing around the a/c evaporator. The local dealer said both converters need changing for a mere $2400. Took it to a local muffler shop where did a test and said they were ok. But it still doesn't want to run and the muffler guy unhooked the exhaust from the manifold and it still wouldn't run so he said. And to me out looks like 5 converters not just two.
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Should I attempt to replace the passenger side manifold with what I can get from Napa. I would rather pay 100 bucks for everything and do it myself. But, Im concerned about replacing the studs. From what I have read the studs seam to be the problems for most leaks on these vehicles. I have torque equip. and other tools to do the job. Just want others opinions about this project. How hard really is it? 1999 5.4L F250 SDuty....
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My '08 S.D. (5.4) has a cracked exhaust manifold, which I've heard is fairly common. Crappy Ford design. The local dealer has them in stock (imagine that, just like the 'non-bad' coil caps from some years ago, that they were instructed by Ford to keep at least 10 on stock at all times) for the passenger and driver's side. What are the part numbers?
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I have a 2005 f250 5.4 no mods. its got 120k and needs a wake up. the passengers side exhaust manifold is leaking to the point of fixing and would like to get some input before the big purchase. my question is, headers or new manifold, and what brands is preferred for both I really don't prefer one or the other i just want the best fix really. Changing coil pack and getting more performance out of them and if so what brand. I would like a boost in lower end acceleration and throttle response, like a programmer or such. and if so what brand once again.
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The guy at the muffler place says I have a cracked exhaust manifold. He also says he can't get the parts after holiday. I'm supposed to drive, with my family for holidays. The muffler guy says that should be fine - highway driving will generate enough airflow to keep us from all dying of CO asphyxiation.
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I have a 2001 Jetta 2.0L standard transmission I believe my exhaust manifold is cracked looking for a replacement. There is a local guy selling one off a 2001 golf wondering if that would work on my car..
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I am changing the passenfer side exhaust manifold on my '00 150. The bolts all came out fairly easy, sprayed them often in PB over the last 2 days, my problem is the 2nd and 3rd nuts on the bottom are under the motor mount. Do I need to remove that or is there an easier way that I'm missing.
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So I think I have possible manifold leak in my exhaust and its because when the engine is super cold, and I do have a straight pipe, but it sounds like a tractor... until it warms up after few minutes, it goes away.
My exhaust manifolds are rusted to crap and stuff is falling off, paint or whatever there was on them.
Now I've looked at bunch of videos on UT to get a better understanding since everyone says the nuts and studs are hard to remove or snap.
Now my question to anyone who's done this in their garage; I've seen bunch of videos where the stud snaps flush, then he takes a nut, puts it over the hole, holds it up with needle pliers and uses a MIG to start welding it... stud to nut... then puts a wrench and off it goes.
Now, I'm not a pro welder or anything so is it possible to by accident weld the stud, nut into the head and then never ever be able to undo or take either one out?? or is the head or whatever made from different material that won't get welded to the nut or the stud??
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Just received my discount GHL exhaust. and Discount it is. To boot some friggen how the manifold is now cracked? and I wonder if the warranty will cover the broken manifold?
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I have a 1993 Toyota Corolla 1.6L with 200K miles. It is a sweet ride, but about every 2 or 3 years, the exhaust manifold cracks. I have replaced it several times, installing new gaskets, and carefully following the torque specifications on all of the bolts, but eventually, it cracks again.
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I have a 2000 honda civic lx with a cracked manifold. Is this a serious repair..pricey wise? I understand its very important to get it fixed.. Firestone quoted it around 500. I've found inexpensive exhaust manifolds online.. and looking it up on how to repair, most of the articles say that it is an easy fix..
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