Ford F-150 - 1997-2003 :: Dorman Intake Manifold Leaks When Cold?


Nov 13, 2014

so new motor new intake , rear passenger side decides to leak when roughly about 10 degrese or lower and being -13 yesterday and-18 this morning.

last year it did this n i put a nother hose clamp on that rear tube and just happened to stop . n now back but the ting is that its not wet at all at the hose but at top of head bottom intake hmm . this is all just during the initial start of truck stops even before truck really gets warm

if i tke it off n its messed up i hope its warrentied even though i painted it. if fine i guess add some gasket maker ?

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Ford - Explorer :: 1997 - Found Oil In Manifold And In Cold Air Intake System?

I have a 77 bronco with a 5.0 efi engine from a 97 Ford Explorer. I noticed there is oil in the cold air intake area and upper intake manifold. I was checking on things and noticed oil around the PCV valve and on the outside of the cold air intake system. Should I be concerned about this? I have done some research. I checked the PCV valve and intake manifold gasket which appear to look fine.

The PCV valve rattles and the gasket is intact. Granted there isn't a lot of oil when I looked inside the upper intake manifold but thought I should write and ask if this is a problem or not. Should I just replace them pcv valve any ways and recheck it after driving it for a few miles? The explorer did have 110K on it but when we took it apart we thought the engine looked great for how many miles it had on it. We did change out the cam and timing chain but as far as the other parts, we did not replace.

I am also getting a unusual reading to not reading with my oil gauge. When driving for a about 30 minutes or so, My oil gauge goes down to zero when I'm stopped but when I'm drive off then the pressure comes back up. When I have it in park the gauge reads fine.

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Ford F-150 - 1997-2003 :: 4.2L V6 - Intake Manifold Gasket Leak?

I've got a 1997 F150 with the 4.2L V6. Before I got it last summer I did some research, but apparently missed the issue with the intake manifold gasket leaks on these early engines. It seems to be a very slow leak, but obviously I want to get it fixed. I called Ford to see if it had had the recall work done on it, but all they could tell me is that there wasn't an open recall on my truck (with the exception of the recent fuel tank strap recall). Their system apparently only goes back 10 years, so they couldn't even see the freakin' recall. So, I've got a few questions:

1) I know I didn't post much info, but does this seem like an intake manifold leak?

2) Are there any special tools needed to change out the gasket myself?

3) Can you all recommend any replacement gaskets? I found a few different manufacturers of gaskets, but I'm sure some are better than others.

4) Can this issue cause the computer to throw the loose gas cap code (P0455 if I recall correctly).

5) Would it be worth it to just get a new truck? I really wanted a diesel in the first place, but I also hate to give up on a nice truck with only 115,000 miles.

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Ford F-150 - 1997-2003 :: Ticking Noise In Intake Manifold

Replaced head gaskets on 2003 f-150 5.4. Now I can hear a ticking noise in middle of intake by #5 port. Maybe timing is off 1 link?

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Ford F-150 - 1997-2003 :: 2001 5.4L - Intake Manifold And Gaskets Replacement

I am about to replace the intake manifold and gaskets. I know all of that process, but first question is if there is anything i should do whilst in there. Second question; what can I do with my intake to get more power? Mainly just kind of wondering before I get my parts ordered.

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Ford F-150 - 1997-2003 :: Ignition Coil Stripped While Another Snapped - Intake Manifold?

I was replacing my spark plugs and one screw holding the ignition coil stripped while another snapped. I have change 3 plugs (the easy one) and could have more problems. I spent half a day trying to drill the screws out to no avail and also noticed the intake manifold is plastic. I was thinking of swapping it out. This would alleviate the broken screw problem and make pulling the plugs easier. It also looks like it's just 8 bolts. Would swapping a new intake manifold in add any performance gains? Is there a manifold others recommend?

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Ford F-150 - 1997-2003 :: Blown Intake Manifold Gasket / Battery Light Comes On

just got finished putting her back together from a blown intake manifold gasket and run for a few miles to get rid of any cob webs and then my battery light comes on. just replaced the battery last week. and I tested the alternator and it charging at 14.5 volts bat reads when disconnected 12.9 volts so I am not sure why my battery light will come on.

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Grand AM :: 1998 3.1L V6 - Engine Intake Manifold Gasket Leaks

Leaking intake manifold gaskets on General Motors 3.1L V6 engines? Mine is a 1998 Grand Am with low milage (40K) and I have been told I need to spend $900 to replace the intake manifold gasket because it is leaking antifreeze into the engine oil.

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Ford F-150 - 1997-2003 :: Truck Running Rough / Intake Manifold Gasket Blown

I have been having some issues with my 97 ford f150 4.6 liter, started out running rough, then hydrolocked with no serious damage, blown intake manifold gasket, fixed that, alternator over charging do to bad voltage regulator, fixed that. and airbag code 52, still working on that, as well as failure to connect when trying to do diagnostic scan. now I am wondering if the engine diagnostic is still even working. still running good just a very slight vibration when warms up. I am not getting any code. or my check engine light is not showing any codes. What I want to do is force a code. What would be the safest way to force a code or force engine light to give a code?

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Ford F-150 - 1997-2003 :: F350 - Exhaust Manifold And Two Of Lower Intake Bolts Broken

I have a 97 f350 crew cab xl stock everything. 351 windsor in it I do believe. as of right now He is broken down pulled apart in my garage. Due to a much requested headgasket replacement. In any event long story short I got him all apart to discover that there was someone in it before me & had broken the infamous exhaust manifold bolts (5) and two of the lower intake bolts, (of course I've tried the correct route in removing these broken bolts/studs but again the year of the truck (1997) & its bone stock no way their moving...

So of course I tried the next best thing (on a budget) which is to drill them out, but I went to far into the exhaust manifold bolt holes, And now I believe that I've ruined the heads is this so? If so who knows where i can get a decent set of bolt on heads ready to go. yes this is my daily driver & since He's been down I've been going deeper in dept.

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Ford F-150 - 1997-2003 :: 2001 - Leak Where The Water Transfer Connects To Intake Manifold

I have a 2001 F150 Super Crew 5.4. I had a leak where the water transfer connects to the intake manifold. I decided to get a new manifold rather than trying to repair it. The new manifold from Dorman came and the gaskets were built into the manifold. I torqued the manifold to specs. I replaced everything and it starts fine.

I can hear what sounds like a leak, but can't find anything. I checked every hose that is connected and they are all snug and connected. I had the check engine light checked and it said it was running lean on both sides (p0174, p0171). Also a p0122. I thought something might have damaged the Throttle Body Position Sensor, so I replaced it...but no change.

I'm still driving it everyday because I need to. It won't change gears so smoothly sometimes. The most noticeable problem is that the A/C doesn't work. It just blows hot air. And the worst part about it is...it does it even when the air isn't turned on! I just go around with the windows down...in 95+ degree heat...with hot air blowing!

This is my first time to attempt a manifold change out. What I should check?

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Ford F-150 - 1997-2003 :: 2001 - Cold Air Intake Making Humming Noise?

I just installed a cold air intake on my 01 f150 with a 5.4 and as soon as i started it after the install there is a loud humming coming from the intake but with some throttle it goes away. ive looked around on some of the other threads that suggest the iac valve usually causes this humming noise but why would it go bad with the install?? also i broke iac breather trying to remove it from the old hose to install with the new hose so i just connected the new hose directly to the inlet behind the intake until i can get another one to replace it. could this be causing the humming as well??

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Ford Ranger / B-Series :: 2003 - Intake Manifold Leaking?

'03 Ranger, 2.3L. Runs great except at idle. Code p0171. Replaced IAC, no luck.

Brake cleaner leak test definitely results in engine rpm change right around "butterfly rod" plug in front of intake manifold near no. 1 cyl. I'm pretty sure that's the problem - the plastic plug blew out. I watched a video showing repair, but it seems lacking.

I do not want to loosen up intake for access - I'd rather remove steering pump and gain some access to plug it up. There still isn't much access but, but eyeballing it, enough to plug, I think.

Three steering pump bolts came out easy. The fourth one is behind fluid line - extremely difficult to access, imo.

Somehow try to remove pump for access to intake hole, or bite the bullet and remove intake manifold for access?

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Passat (B5) :: 2003 - Major Oil Leak Under Intake Manifold

My friend and I are working on her '03 1.8t and I noticed a huge oil leak under the intake manifold. It looks like there's a tube that has broken off and is now just spewing oil all over the place. I tried to get pics the best I could, so here they are....

I'd imagine its something that needs to be fixed asap.

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Monte Carlo :: 2003 SS - Intake Manifold Gasket Replacement

I took my Monte in for the annual Missouri Safety Inspection. Note: I had no known problems with my 2003 Monte SS 117K Miles. After the inspection, which passed, I was informed of a variety of problems: Intake Manifold Gasket Replacement, Valve Cover Gasket w/Intake replacement, Thermostat w/Intake Removal, Fuel Injector O-Rings w/Intake Removal.

My question is should I have all of this done? It's not cheap..roughly 1000 bucks. I know very little about this and I don't want to just tell my mechanic to do it without some research. Are these common problems with Monte's of this age/mileage and just part of the cost of owning this car. I am the original owner and have avoiding costly repairs/maintenance..it's been a great car.

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Camry :: 2003 - Light Banging / Tapping Noise Coming From Intake Manifold Area

I have a 2003 Camry 4 cyl. around 60,000 miles on odometer and for around 3 months the engine seems to have gotten louder while at idle. At the back of the engine around the plastic intake manifold area the engine is making a light banging / tapping noise. It never made this noise before. The engine idles fine and the car drives normally.

I always keep an eye on the fluid levels and they are up to par. I'm not sure what is going on and if I should just keep an eye on it. I have provided a link below to a video of the noise. The noise can be heard best starting around 15 seconds into the video and fades away around 26 seconds into the video. [URL] .....

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Golf IV / Jetta IV :: 2003 - Air Shooting Type Noise Coming From Intake Manifold Valve?

It makes a weird 'fppp' air shooting noise before the exhaust note and my 2003 gti vr6 makes the exact same noise. It sounds like it's coming from the intake manifold valve and not really the filter, but I'm not sure and yes my filter is clean, the noise also sounds a little bit more obnoxious and problematic in real life. What it is, I thought it was a vacuum leak but I don't wanna bring it in till i know exactly what it is,

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Ford 7.3L Power Stroke (1999-2003) :: Oil In Cold Air Intake

What does it mean when you find oil in in the cold air intake, is this normal?

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Ford F-150 - 1997-2003 :: 2001 - Transmission Leaks Occasionally?

01 F-150 7700 ed.

I have a 4R100 Tranny with 139K miles. It has been rebuilt. Ever since the rebuild (over 10 yrs ago), if I park the truck for a week or so or more, I will end up with a decent size puddle of trans fluid underneath the truck. I took it back to the shop that did the rebuild a couple times, but they could never find anything. It leaks enough to where my fluid level drops enough to cause the transmission to slip in a U-turn because the pickup tube becomes uncovered. I have a couple theories, but am wanting to hear from the collective.

Theory #1 When I park it on my slightly sloped driveway I don't regularly use the parking brake, so it rests on the gears, which eventually forces fluid out an overflow or breather tube.

Theory #2 (a very thin one) due to pressure changes associated with the weather, fluid is somehow siphoned out a breather tube due to some blockage internally in the tranny to where it's not equalizing with the outside air and has a high pressure within... ( i kinda laugh at myself for this one, but I am at a loss over the source of this)

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Ford F-150 - 1997-2003 :: Using Propane To Find Vacuum Leaks?

Question. I have never used propane to find vacuum leaks. I always use starter fluid. I understand propane is better but how nuch do you use? Low volume, or a lot of propane. I just don't want to kill myself.

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Ford F-150 (2004-2008) :: Intake Manifold Replacement?

Looking for any pictures or directions on replacing the intake manifold on the 2004 F150, 5.4. Got all the parts with the pulgs, and ignition coils.

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