Ford F-150 - 1997-2003 :: Coolant Leak At Manifold
Apr 26, 2014
My 2003 f150 4x4 w/5.4 has 220k miles and only minor issues until a few days ago. I now have a coolant leak at the mating surface (both sides left and right) of the aluminum crossover coolant manifold (holds thermostat on one end). I have most of the bolts out to remove the crossover manifold but there is one bolt on the RH side that comes from the underside. All things equal, main question is... Can that crossover mainfold be removed independently from the intake? My thought is that in order to get to that last single bolt (there may be others I am not aware of yet) that I will need to remove the intake.
View 1 Replies
Advertisement
So I've driven my 97 F-150 (4.6 L) around for several months now listening to that wretched left side exhaust leak caused by the nut on the EGR tube rotting off the nipple on the manifold. I tried plugging it, taping it with that exhaust "bandage" tape, etc. Nothing obviously ever lasted. And I sure didn't want to try replacing the manifold and then dealing with the potential broken studs, etc.
Then I finally got around to getting the gas tank straps replaced with that recall. So I took it to the dealership this past Friday. I mentioned the EGR tube leak kind of in passing. The service manager said they could fix it for about 80 bucks. He said they had successfully removed quite a few of those nipples without replacing the manifold. I kind of thought to myself "yeah right" (considering I live in the rust belt with all the road salt, etc.) and told them to go for it.
Not surprisingly, they called me back later in the day and said they couldn't get it out, and he wants to replace the manifold, etc. I just told him to plug it instead. When I picked up the truck, I learned the mechanic decided to WELD it instead of plugging it. I was pretty surprised that he tackled it, and he actually did a pretty decent job in sealing it except for one small pin hole on the back side between the welds. I mixed up some JB Weld and filled the pinhole. The welds may fail or the JB Weld blows out tomorrow, but, in the meantime, I don't have to listen to that wretched exhaust leak constantly. At least I'll have a few days peace if not longer
View 14 Replies
So I think I have possible manifold leak in my exhaust and its because when the engine is super cold, and I do have a straight pipe, but it sounds like a tractor... until it warms up after few minutes, it goes away.
My exhaust manifolds are rusted to crap and stuff is falling off, paint or whatever there was on them.
Now I've looked at bunch of videos on UT to get a better understanding since everyone says the nuts and studs are hard to remove or snap.
Now my question to anyone who's done this in their garage; I've seen bunch of videos where the stud snaps flush, then he takes a nut, puts it over the hole, holds it up with needle pliers and uses a MIG to start welding it... stud to nut... then puts a wrench and off it goes.
Now, I'm not a pro welder or anything so is it possible to by accident weld the stud, nut into the head and then never ever be able to undo or take either one out?? or is the head or whatever made from different material that won't get welded to the nut or the stud??
View 8 Replies
I've got a 1997 F150 with the 4.2L V6. Before I got it last summer I did some research, but apparently missed the issue with the intake manifold gasket leaks on these early engines. It seems to be a very slow leak, but obviously I want to get it fixed. I called Ford to see if it had had the recall work done on it, but all they could tell me is that there wasn't an open recall on my truck (with the exception of the recent fuel tank strap recall). Their system apparently only goes back 10 years, so they couldn't even see the freakin' recall. So, I've got a few questions:
1) I know I didn't post much info, but does this seem like an intake manifold leak?
2) Are there any special tools needed to change out the gasket myself?
3) Can you all recommend any replacement gaskets? I found a few different manufacturers of gaskets, but I'm sure some are better than others.
4) Can this issue cause the computer to throw the loose gas cap code (P0455 if I recall correctly).
5) Would it be worth it to just get a new truck? I really wanted a diesel in the first place, but I also hate to give up on a nice truck with only 115,000 miles.
View 6 Replies
I have a 2001 F150 Super Crew 5.4. I had a leak where the water transfer connects to the intake manifold. I decided to get a new manifold rather than trying to repair it. The new manifold from Dorman came and the gaskets were built into the manifold. I torqued the manifold to specs. I replaced everything and it starts fine.
I can hear what sounds like a leak, but can't find anything. I checked every hose that is connected and they are all snug and connected. I had the check engine light checked and it said it was running lean on both sides (p0174, p0171). Also a p0122. I thought something might have damaged the Throttle Body Position Sensor, so I replaced it...but no change.
I'm still driving it everyday because I need to. It won't change gears so smoothly sometimes. The most noticeable problem is that the A/C doesn't work. It just blows hot air. And the worst part about it is...it does it even when the air isn't turned on! I just go around with the windows down...in 95+ degree heat...with hot air blowing!
This is my first time to attempt a manifold change out. What I should check?
View 4 Replies
My wife's 97 f150 4x4 had an exhaust leak on the passenger side. 7 out of the 8 bolts holding the manifold on are snapped off. 4 of them are snapped off 1/8" below the top of the hole on the cylinder head . I am I unable to get a drill in to drill these out. The other 3 I've tried welding a nut on these but they won't budge and I wring the nuts off. If I have to pull the head(something I don't want to do)can I just pull that 1 head or do I have to tear the intake and everything off?
View 1 Replies
I have a 2006 F150 screw 4.6 auto 116k miles that has evidence of a small coolant leak where the intake manifold joins the head. This is on the drivers side directly under the thermostat housing. The t-stat housing is dry and the hoses all appear dry. It's just wet right at the gasket where the manifold joins the head. Reservoir is still normal so it's not leaking too much just yet.
I searched this site and youtube but didn't find any other posts. Lots of problems with older trucks with composite manifolds but nothing for this one. It looks like a part of the bottom of the manifold is plastic but the entire top and where it is leaking is all aluminum.
It seems odd that this would start in the winter time just driving back and forth to work (no load). And, yes the antifreeze is good. Just wondering if this is a known issue with this truck. Is it just a matter of replacing the gaskets or is there some other flaw I should be concerned about?
View 2 Replies
I have a 2001 F-150 5.4 engine. There is a coolant leak where the coolant leaves the head. Looks like a new gasket is in order. The part that needs to come off crosses over to the driver's side and the thermostat mounts into it. To remove this part and replace the gasket, it appears that most of the top of the engine, throtle body, fuel rails, intake, etc., will have to come off. One of the four bolts holding the part on is installed with the bolt head facing down. The only way I see to get this out is to take everything apart.
View 5 Replies
My '02 F150 180k X-cab with the 5.4L is leaking coolant when it is shut off. Its just pouring right out.It looks like it's coming from top of the trans and around the firewall area. I had to replace a drain plug already.. the one behind starter ..its not leaking.
View 4 Replies
My truck is leaking behind the engine. There is not any coolant on top of the engine. It's leaking above the transmission and running down the passage sides. Are there any hoses that could be leaking behind. Sometimes it leaks a lot other times it doesn't leak at all. The shop thinks it's a freeze plug but wouldn't it be leaking more if it was?
View 6 Replies
1998 F150 4x4 4.2 ... Small leak spraying out of a steel pipe onto the front of the motor. This isn't my truck so I'm not very familiar with it but looks like there is a pipe that come from the water pump threw a bracket and y's and one end has a hose going to heater core n the other part is where the leak is I think it has a hose connected to it that goes to the intake. Only leaks when thermostat open. I'm going to take it apart tonight n see what I find. Iv looked for a replacement part and found nothing so I am going to try n replace the steel pipe with hose.
View 4 Replies
I have a 1998 Ford f150 4.6 2x4 i have a coolant leak on the upper intake. It comes out on the back left of the intake through a metal pipe. Well where the metal pipe is (pressed in) to the intake. Now i talk to the guy at ford dealership in the parts he said it is called the (heater pipe). He also told me that the part is 21 dollars but I have to press it in and if that does stop the leak he said I would have to buy a new intake. Now here is the problem I can not find any info regarding this heater pipe. I don't know how to remove it properly, why it is leaking. I can't find it in the handbooks that i have read so far.
View 14 Replies
Only when running heat or defrost, coolant leak looks like it's coming out of the bell housing. I have a supercharger so very difficult to see behind motor, but with inspection camera, heater hose lines look dry. firewall looks dry. No coolant in cab. No steam on windows or smell. Pretty sure not casting/ freeze plugs because absolutely no leaking with heat off. Can run for days with no loss, then turn on heat and within minutes/ seconds coolant puddling in driveway. Is the hose that runs through valley pressurized only when heat is on? I saw a few older threads but as far as I could tell none specified heat on/ heat off conditions. Just started problem after doing some other work, hoses were off radiator and intercooler, replaced radiator. None of those connections are the culprit.
98 F150 Lariat 1900 TVS S/C Chiller Killer I/C 19PSI Snow performance WMI
View 6 Replies
If you have a coolant leak at the y hose for the intake manifold and the thermostat, make sure you replace the upper radiator hose as well as the y hose.
View 3 Replies
I have an 01 supercab. 5.4 Triton 135k. I have begun to smell coolant the last couple of days. Have seen nothing leaking and truck doesn't run hot.
Will investigate more this weekend. Where to start looking for this. It has to be leaking somewhere. Windows don't fog and the smell is there all the time. I live in florida so don't use much heat.
Not the heater core. Heat works fine and no smell from the vents.
View 12 Replies
I have a leak on the right side of the cross over pipe. I removed one long bolt from the right side and two long bolts from the left side that go through the thermostat housing, and three bolts from the back of the alternator, but the pipe doesn't seem to want to move. I don't want to break anything.
View 2 Replies
I have a 1990 F-150 w/351 that I knew had a coolant leak at the back of the engine when I bought. It's a tinker around truck, something for me to play with.
I've traced the leak back to a metal tube/pipe that sticks out of the engine compartment just below the AC housing. I cannot find anything in the Haynes manual or a diagram on the intertron that shows what this is and if it should have a hose on it or...?
View 3 Replies
New truck to me. Truck was advertised with a slow coolant leak. Figured I would trace the leak down and get it repaired no issues. Anyway, working on it this evening I take a close look around the oil filler area and notice the dreaded milkshake color.
I drained the oil out of the truck and the oil actually came out nice and black. Is the headgasket the only area that would cause the oil/coolant mixture? Supposedly the truck has never been overheated.
At any rate, on to find articles on how to pull apart a 4.6L Triton head. I'll see if I'm up to this challenge.
View 3 Replies
I'm trying to figure where the coolant leak is. Appears to originate on the driver's side front, right near the thermostat housing. Since the engine tilts back the entire drivers side is wet. The thermostat gasket appears to be OK, but it does have a lot of miles on it.
If it's not the thermostat then can coolant leak from the cross over tube. And is the cross over removable without taking off the intake. There appears to be a bolt coming up from underneath on the passenger side.
Also, does coolant flow through this plastic intake. If it does, then the leak could be some where else, if not, then it's probably the thermostat.
View 9 Replies
I own a e1999 Ford F350 7.3 4x4 with a Garrett GTP38R turbo. I have been having issues with very little power and pulled an CEL of P0221. I know it's for the APS and have been trying to trouble shoot it as a new APS has not fixed the problem. However, while working on that I just noticed an oil leak appear. I tracked it down and can visibly see it leaking out the top of the passenger side exhaust manifold in two places. It is seeping out the top. Is oil supposed to even be running through here like that?
I recently replaced my up pipes with the newer style bellowed ones. While I had the turbo off I replaced all the o-rings top and bottom and did the EBPV delete on the pedestal. I have been having very little power and cannot the truck over 5-10 MPH and stays at low RPM's so I originally thought it was the leaky up pipes. Those were fixed along with fuel pressure checks which came back good. I then pulled the P0221 code finally. While I had the turbo off I inspected it and it did spin freely and had no side to side play in it.
What was unusual to me was there was a small pooling of oil in the turbo when I took it off. I know the CCV goes through here so some oil is normal. Also, when I was diagnosing the up pipe leak I could see a small amount of oil spraying out the blown donut gasket along with the exhaust gases. I don't think that is normal.
Is there an internal seal in the turbo that can go bad causing oil to spill into my exhaust and possibly leak at the exhaust manifold? Or do I have an internal oil leak from somewhere else?
View 14 Replies
2003 F350 short bed 6.8L V10---On start up a slight tap sound, almost like a cranky lifter, but it is an exhaust manifold leak. At the bolts, I am not sure. This has been this way for 5 years, no better no worse. After I run about 2 to 3 minutes it seals itself. Not a hint of noise. Due to heat, something is expanding to seal it (aluminum).
At my annual PA. State Safety Inspection the Tech says 'that has to be corrected if it worsens', but It does not fail inspection. This puzzles me.
How is the call made for correction. A flip of the coin, a guess and is it serious enough to fail inspection. Is this normal with the 6.8L or V10s. I know the cost involved for a fix is big league, but can it be justified. TRUCK RUNS GREAT !---
View 4 Replies
