Ford F-150 - 1997-2003 :: Best Way To Clean Cylinder Head?


Jun 27, 2012

whats the best way to clean a 97 f150 5.4 cyl head

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Ford F-150 - 1997-2003 :: Sensor Broke In Cylinder Head?

I have a 1999 Ford E150 4.2l. My cylinder head temp sensor was dangling but still connected to the sensor... the connector was loosed from the filament but was still connected by exposed metal pins.

I figured I would replace it like i did to my ECT by the Water Pump. So I pulled the connector out and it started to leak...a little. and when I put the socket on it I instantly broke the sensor flush with the Cylinder Head.

I researched on here and found many people believe the CHT gives info to the Dashboard Gauge and the ECT is used by the ECU. I thought that was correct because I had ECT readings from my scantool...and my Dash Gauge never worked. When I found the dangling CHT I figured it was never working.

So I JB welded CHT hole. figuring i would fix it properly later. I replaced the ECT and expected everything to go back to normal.. No gauge reading on dash and a scan reading with no codes.

I want to replace the CHT sensor properly. Do I HAVE to remove the manifolds. Or do you think its safe to drain the coolant and drill it out. Its easy access. Im worried about all the tiny pieces getting into narrow passage ways.

I am almost 100% going to drill out. Manifold sounds like hell and its getting cold. What sensor controls what? Can I drill it out safely?

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Ford F-150 - 1997-2003 :: Check Engine Light Is On - Cylinder Head Over Temperature / Overheating

I have a problem nobody can figure out. My check engine light is on. Took it to Advance to have it scanned; came backwith Code 1226, Brake warning light ground short ( not concerned that at this time); Code P1285, cylinder head over temperature; and P1299, engine overheating (this repeated 4 times).

Now for the symptoms: Truck start and runs good, except with engine light on, runs about 4 miles, then the temperature gauge goes all way up, oil light come on (But oil pressure gauge is OK), Have loss power, and heater has no heat. I shut key off, restart, runs perfect, gauges OK, heater OK.

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Ford F-150 - 1997-2003 :: Ticking Noise Coming From Driver Side Cylinder Head

My wife is talking to someone about purchasing a 1998 4.6 4x4 EB Expedition. The owner says the only issue is a tick coming from the driver's side head. He claims the shop told him it was "just a cam stator". Now, say what you will, but I've dabbled just enough with mod motors (2v and 3v, 4.6's and 5.4's) to feel like I'd rather stick to old pushrods. I've never heard of a "cam stator" on a 2v 4.6. I also realize that stator is a word that gets tossed around a bit by people who don't fully understand what it is.

Now, this is a relatively high mileage engine (something like 220k I think) so I know it could be a whole slew of things from cracked/leaking exhaust mani, lifters, timing chain, etc. But, in all my searching, "2v 4.6 cam stator" keeps leading me to people troubleshooting pushrod distributors, 3v VVT troubleshooting, and alternator related posts. Is this such a thing, what this shop may have been trying to refer to? He claims it's done it for about 5 years now, and runs perfectly fine. I'm leaning towards lifter, but the truck is 3 hours away so I haven't got to check it out yet....

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Ford F-150 - 1997-2003 :: Truck Is Misfiring / Blown Head Gasket Cylinder 6 On Driver Side

Ok I got this truck from my mother-in-law for free with a blown head gasket cylinder 6 driver side. I did the replacement had the heads machined put it all back together by the book. Now I can't get it to fire on all 6 cylinders only 5 I think. Thought maybe bad gas (it sat since late November) put 5 gallons (over double the gas) fresh gas and half a bottle of b-12 chem tool. Dubble checked all plugs wires connections (coils plugs wires all new). I drove for about 10 miles oil pressure and temperature stayed perfect but no change in running truck shakes a lot and no real power. Don't sputter or backfire no engine codes other than imcr bank 2 open. Engine is 4.2l v-6 170k miles.

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Ford F-150 - 1997-2003 :: Started As EGR / Throttle Body Clean

I'm usually over in the EX forum but today was working on my brothers 1998 F150 - V8 4.6L. Had the EGR code P0401 and due to FTE I found the problem took the throttle body off and found it was definitely plugged. One of the bolts was really loose and came off way to easily. Didn't realize until cleaning why... Now I drilled 8 studs out of my aluminum EX heads but this one has me pondering how I'm going to clamp this thing down and center a bit..

1st pic - ports WOW - guessing this was the problem ...
2nd pic - bigger issue ...
3rd pic - the ports cleaned up ...

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Civic - Honda :: 1997 - Cylinder Head And Gasket Replacement

I have a 1997 Honda Civic that I was given by an elderly neighbor's daughter after the elderly lady went to the grocery and ended up 100 miles away when she could not figure out how to get home. The car was smogged at the beginning of the year but when I got it ran very rough and the temp went nearly to overheating on the drive home when I was stuck in stop and go traffic.I found the radiator fluid level low and an oily residue inside the radiator water bottle. I took it to a mechanic to check it out and was told it had a blown head gasket and maybe worse.

I am thinking of buying a rebuilt cylinder head and replacing it myself but I am not sure how to diagnose if any other damage could have been caused to the engine. It's hard to know but I am guessing that the engine was damaged during the 100 mile road trip due to low coolant level. It turns out short term memory loss was the diagnosis for my elderly neighbor. I filled the coolant level and ran the engine for a bit and the temp stayed normal but the rough running remains. The oil dip stick shows no signs of coolant in the oil and the coolant looks bright green when I looked in the radiator after topping it up with some water.

Any way to detect if I could be facing bigger issues like failed bearings? I am OK to do the head replacement but an engine replacement starts to get into the realm of what it would cost to get another car of the same age.

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Ford 7.3L Power Stroke (1999-2003) :: HPOP Hose Leak At Cylinder Head

I have an oil leak where the HPOP hose attaches to the cylinder head. I have the removal tool for the hose. I assume I need a new fitting. What's the torque spec for this fitting, and any additional tips I need for doing this repair?

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Ford Super Duty (1999-2016) :: 2003 5.4 F250 Head Gasket / Misfire Code On Cylinder 4?

After replacing most of the underside of my Super Duty, Complete front end, backing plates, brakes, rotors and shocks, I have a misfire code on cylinder #4. I replaced the plugs, cleaned the MAS and filter and rotated the coil to cylinder #1. Still have a misfire on #4 and noticed the coolant slightly low and some condensation on the oil cap. Could this be the intake gasket? My mechanic is away for 2 weeks and I think the price at the dealer will kill me. I have 63K on the truck, don't tow and plow mostly family members. It's getting a little rusty but is still in good shape.

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Ford 7.3L Power Stroke (1999-2003) :: Cylinder Head Fuel And Oil Rail Plug ORing Replacement

Is this job worth doing as a preventative maintenance item? I replaced the rear fuel rail plug (aka banjo bolt) o-rings because they were very easy to get to with the up-pipes out. But the cylinder head plug in the rear is pretty high up and even with the up-pipes out, there isn't enough room to get a breaker in there that's long enough and has enough movement to loosen it. The front would be easier to get to, but both accessory brackets need to come off to get to them on both sides.

As far as I know, none of them leak but they're all 17 years old... BTW in case you haven't been following, I'm doing up-pipes, injectors, turbo, rebuilt HPOP & fuel bowl, boots & clamps, etc. so I'm trying to knock out any PM items while I have it apart.

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Ford 7.3L Power Stroke (1999-2003) :: Hose Lengths For 2 HPOP And Cylinder Head Oil Crossover Line?

What are the hose lengths for the 2 HPOP and cylinder head oil crossover line? How about what size oring boss fittings you need into the head?

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Camry :: 2003 - Minor Oil Leakage From Alternator And Cylinder Head?

I'll be working on an 03 camry this weekend with a small oil leak coming from the alternator and headers area. I know For sure its a gasket that will need replacing but which one and how difficult is it? On the last pic there's a blue circle ;the leak is from that area.....

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Saab - 9-5 :: 2003 - Coolant Standing In One Cylinder - Blown Head Gasket?

A local mechanic tells me I have a blown head gasket on my 2003 Saab 9-5. He also said there's coolant standing in one cylinder. If this is due to stretched head bolts, might I remedy the problem by replacing the head bolts and torqueing to specifications?

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Ford F-150 - 1997-2003 :: Leak Where The Coolant Leaves The Head

I have a 2001 F-150 5.4 engine. There is a coolant leak where the coolant leaves the head. Looks like a new gasket is in order. The part that needs to come off crosses over to the driver's side and the thermostat mounts into it. To remove this part and replace the gasket, it appears that most of the top of the engine, throtle body, fuel rails, intake, etc., will have to come off. One of the four bolts holding the part on is installed with the bolt head facing down. The only way I see to get this out is to take everything apart.

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Ford F-150 - 1997-2003 :: Blown Head Or Intake Gasket?

My 97 f150 5.4 started missing on 5,6 it had antifreeze on top of the spark plugs but i cant figure out where its coming from my truck has been loosing coolant and it seems like the system is holding pressure because every time i take the cap off the radiator overfill i can hear it hissing then i see the antifreeze level plummet there's no visible leaks that i have seen when the truck is running an missing it steams out the exhaust but when its no missing it doesn't seem to be there's no milky oil or anything the thermostat doesn't seem to be leaking either the truck has over heated a couple times due to the antifreeze disappearing or the temp wont move at all then it shoots all the way to hot and cools down within seconds to normal i just put a new thermostat in. Also it sometimes misses on 4 and my exhaust smells like straight gas i put 4 gallons in it got 29 miles out of it .

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Ford F-150 - 1997-2003 :: Engine Has Blown Head Gasket

I just bought a used 5.4 for my 99' F150 4X4. My current engine has a blown head gasket. Anyway, I was able to hear the engine run before I bought it, and was able to check it out some. (oil, anti-freeze) I was told that this engine was bought from a salvage yard with 50K, and 50K more put on it before I bought it.
I was also told that the intake manifold is newer, from Autozone, and it has newer Accell coils. My question for you all, is ..... What do YOU think I should do otherwise before I install this engine. Oil pump? water pump? seals? ...

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Ford F-150 - 1997-2003 :: 2002 - Head Gasket Is Leaking Oil

My wife has a 2002 F-150 King Ranch 5.4l. Recently I noticed a oil smell and I had the mechanic take a look. He said the head gasket is leaking oil. Not a bad leak but it is leaking. The truck has 160k miles on it. I can't decide what to do...

What generally happens with a head oil leak? Will the engine crater or just keep leaking? My plan was to buy my wife a different truck and I would keep the truck, but I don't wont to keep it if the head leak is terminal for the engine...

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Ford F-150 - 1997-2003 :: Coolant In Cyl 5 After Removing Bad Intake - Head Gasket?

I have a 03 5.4 F150 SCrew... The intake was leaking on the passenger side (water outlet tube meets plastic).

Putting in the Dorman replacement and noticed that the front cylinder drivers side (#5) had a decent amount of coolant in it.. None of the others did. I've drained the coolant already and was wondering should I just put this back together and see?

The water outlet crossing has a hole right next to this cylinder and I can't see any cracks and not sure if the gaskets were leaking under it.

Seems like if the head gasket was blown I would see it in more cylinders? It never smoked or run bad before I got this leak... Drove it maybe 10 miles with it leaking out onto Cyl#1. Ran fine, never missed.

I just don't want to put this back together if the head gasket is blown but I don't know what to do.

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Ford F-150 - 1997-2003 :: Head Gasket Blown - Camshaft Retainer

I have my 4.6L engine on a stand in the garage. I think I have a blown head gasket. I am ready to remove the heads.

My Haynes book says: "Caution:Use the required camshaft retaining fixtures to lock the camshafts and leave the tools in place."

A google search shows nothing. Why, what does it do?

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Ford F-150 - 1997-2003 :: Radiator Or Head Gasket Causing Overheat?

The problem is my new-to-me 97 Ford F150 5.4L SOHC engine, auto transmission, is overheating after driving it for a short while. Seems to be fine at idle. I have read previous posts with the exact same issue, but the consistency seems to be all over the map from burping the system, head gasket, thermostat, and possibly a plugged radiator.

Backstory:200,000+ miles.
Truck sat for 6 months after previous owner broke the shift cable.
Truck was in a front end collision. Frame looks bent underneath the engine.

Previous owner had overheating problem. He said he changed the heater core. Looks like brand new coolant in the system so story probably checks out. Desperately needs an oil change. Very black oil.

Previous owner thought the system needed a burping. So I'm largely assuming the problem started after the heater core change, or he misdiagnosed an overheating problem and thought the heater core could cause it. I have found a radiator cap and thermostat in the truck which seems to indicate he tried many things to fix the overheating and was unsuccessful. Engine looks pretty clean for the miles.

Symptoms/Backyard Tests :
Blows cold air with heat on highest level and on defrost.
Blender door fuse intact.
Doesn't overheat at idle.

Ran the truck for 15 mins with the coolant bottle fill cap off on level ground to try to burp it after draining some coolant and checking the thermostat orientation. Coolant level increased in the bottle. Large air bubbles came out. (Another session before this one, I ran it for 30 minutes with no coolant cap, and eventually coolant overflowed the fill bottle. Normal or no?)

Seems to overheat after the thermostat opens. After doing the 15 minute warm up/burp, I took it for a test drive. I drove it about 20 blocks with the temperature gauge on the dash reading the same as the warmed-up idle temperature. Got to the 20th block and the gauge immediately spiked to overheat with the oil pressure dash light coming on. I could be mistaken as the oil pressure light almost looks exactly like the overheat dash light. But I'm pretty sure the temperature icon was on the right side of the oil can icon and not the left.

After the above drive: Upper rad hose too hot to touch.
After the above drive: Lower rad hose medium warm. Could hold on to it if I felt like it.
After the above drive: Upper part of rad pretty hot. Not Insta-burn but hot. Tempature decreases to warm to cool as you go lower down the rad.
After the above drive: Both heater core hoses going to the cab luke warm.
Coolant looks brand new.
Radiator looks slightly bowed. Probably from the accident? Otherwise looks clean and minimal bent fins.
Drained some coolant and pulled the upper rad hose to see if the thermostat was upside down. Looks installed correctly.
No signs of weep hole leaks from the water pump.
Fan seems solid. Has maybe 1-2mm of play in the bearings.
Something that looked like steam from the muffler at startup, that disappeared after getting closer to a normal range warm engine.

I have driven crap cars for many years and I've never seen a plugged radiator which makes me skeptical of it being that. All the radiators I have changed were because they were eventually leaking from cracks in the radiator.

I would also be interested in doing an informal poll if you have read this far and have had this era of F150 that overheated. Have you ever repaired the head gasket? And/or have you ever changed the radiator?

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Ford F-150 - 1997-2003 :: Water In Oil And Exhaust - Blown Head Gasket

I just purchased a 2003 F150 Supercrew 4.6 that had been wrecked, but somewhat repaired. I knew the owner said it had a blown head gasket. It has water in the oil (small amount asi it is lightly milky) and water starts dripping from the exhaust after it has run for a few minutes. I did not run it long, but throttled it up to warm the engine. It started dripping soot filled water from the exhaust connections. I bought it to put a 4bt in it anyway, but want to sell the motor with the ability to tell the buyer the skinny on it. I drove it on the trailer and off with no apparent loss of power noticeable.

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