Ford F-150 - 1997-2003 :: 2002 - Power Steering Cooler Line Leaking
Dec 23, 2013
I have 2002 F150 5.4L gas 4X4 Lariat FX4. Last winter when it got to -30C here in Manitoba one of the lines near the power steering cooler began to leak. I had just bought this truck and upon investigating found that the original line had been replaced and reattached with hose clamps. I had this "farmer fix" redone but then this winter when it hit -30C it blew apart. Obviously something happened to this line before I got it, so I am curious if there is an issue with these power steering cooler lines when it gets really cold. Should I just get factory lines installed and hope for the best?
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Transmission oil cooler line, lower one, is leaking. I think to use pvf, black ones, brake line instead of new transmission oil cooler line. I did replaced upper one with new transmission oil cooler line before a few years and it is rusty already as those line are only zinc plated as opposed to plastified brake lines.
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I picked up this 2004 Chevy Venture for my daughter and it has a power steering fluid leak coming out of the power steering cooler line that runs along the frame in front. I know that the procedure to replace this line calls for disconnecting the intermediate shaft of the steering and lowering the subframe to gain access to the line connections on the rack. My question is, is it possible to replace that line without lowering the subframe? I ordered the new line and it's on its way. I wanna do the job right.
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I bought a 2003 F250 7.3 Powerstroke from a buddy of mine with 99,500 miles. It is a former Michigan truck and has some significant rust issues. Oil pan and drivers door will need to be replaced in the not too distant future. And probably bed rails later too.
In any case, I noticed a puddle of tranny fluid on the driveway when I got home today. The passenger side line at the fitting into the bottom of the radiator has corroded through. The fitting into the radiator is pretty rusty, and the line fitting is darn near destroyed. The line itself actually has a hole in it.
I see the same part numbers on different sites with different descriptions. Driver side here, passenger side there, inlet here, outlet there. For the same number.
As near as I can tell, Dorman number 624-059 is the outlet line from the tranny to the passenger side radiator fitting, and should be the part I need. Correct? Dorman 624-058 seems to be the line from the OTA auxiliary cooler and back to the tranny. What I cant find is the line from driver side radiator to the OTA cooler. That fitting is corroded bad too, and I may as well do both of them.
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I am replacing the high pressure power steering line on my 2000 Lightning and have a question about the fitting that goes into the steering gear. The new hose came with a black rubber o-ring that the instructions seem to indicate goes on the end of the steering gear fitting. The problem is that I did not see any o-ring on the original hose end or in the steering gear itself and the hose did not leak there (it was leaking on the pump fitting). Should there be an o-ring at the end of the fitting or does the fitting go on without it and uses a metal to metal seal? If replace this hose, did you use the o-ring or leave it out? Does it go on like this? Or like this?
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I blew a power steering cooler line yesterday and lost a bit of fluid. Removed and replaced the line, consequently losing most of the fluid in the system (during line replacement). Re-filled the system and now i have great power steering when driving but none at idle. If I bring my RPMs up about 150-200. I get it back in full force. Could my PS pump be on the way out or might this just be air in the system?
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This line is rusted out on my V10 and leaking fluid.
How hard/expensive is this to fix?
I'm in the middle of doing my exhaust manifolds right now, so I'm hoping it's a simple bolt-on fix.
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As explained in the photo annotations, I can't figure out how to remove this line from the radiator so I can remove the radiator for cleaning.
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So changing the oil in my truck the other day, I noticed the exhaust clamp at the union between my down pipe and first section of my exhaust has been rubbing the trans cooler line and there's a Nick in the granny pan. Lookin at the rubber grommet on the hanger, its stretched tight and looks like the exhaust has shifted over. What could have done this or possible fixes?right by now it's got a gob of high temp silicone acting as a stand off. Don't wanna put the new line in until I have the situation remedied.
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So my 2000 f350 is leaking transmission fluid from the cooler line. It goes to the rear of the transmission, but where does it go to from there?
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Brought my 2011 Limited (6.2 so old school hydraulic power steering) in for its 45K service, and they found a weeping high pressure line. $100 special order part + 3 hours labor. This seems a little soon (to me) for PS components to be failing already, or is this a common repair? They said I could leave it alone for now and monitor it but could lose power steering while driving (safety risk).
Any history of high pressure power steering line leaks at such low mileage/age before? Does 3 hours labor sound about right?
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1999 F150 has rusted and leaking steel brake lines. I need to replace all of them but do not know if you have to fabricate them or can you buy the complete kit. I am also confused with the flared end. Have not worked with that type of flare. If they need to be purchased where is the best place to buy them ?
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I've had my early 99 f350 7.3L for a lil while now. Starting to see few problems surfacing. while doing my weekly fluid levels found oil in coolant and after looking around found oil covering bottom of driver side engine. As far as i can see it looks like oil cooler leaking from front side.. Should i just replace oil cooler or rebuild?
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The oil cooler mounted above the oil filter on my 2002 Explorer 4.0L V6 has a major coolant leak on one of the external line/hose bib elbow. I've googled Explorer oil coolers and I've searched this forum with no luck. Can you bypass it without any problems mechanically or electronically (throwing error codes)? I have already purchased a new cooler and the lower oil cooler line. I'm just wondering if I should return the parts and bypass it. If I go through the replacement, I noticed the cooler is mounted by a pass through threaded tube with a hex head molded into it for fastening/loosening purposes. What size hex head socket it is?
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Someone stopped by the shop today with a problem with the power steering leaking. I checked it out and the return line from the rack to the pump is rusted through and needs to be replaced. The pressure line looks just as bad and will develop a leak soon too, if not replaced. While chatting the customer revealed that while stuck with no power steering, he put motor oil into the reserve tank because that's all he had. It did get him home. My plan is to replace the pressure line first, then cut the return line below the car (where it can be accessed better). Then use my evacuator.
hooked to the return line from the rack. Start the siphoning and fill the reserve tank with the proper fluid to flush everything out. I figured that it would flush the reserve tank, pump, pressure line, and rack. Then replace the return line and top off the tank. Will I have to have the engine running while I flush, and do I need to work the steering wheel left and right too.
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Have a 2007 V10 and I want to put in a Magnafine tranny filter. Instructions say to plumb it in to the return line. Which one is this, top or bottom?
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New to me early 99 (4/98) f350 7.3 6 speed. Truck started acting up a few days after I bought it. Return line at fuel bowl was leaking, so started there and found a bad seal on the Fpr (unrelated to the fuel leak due to disentegrated compression sleeve). Fast forward through a bunch of parts swapping that still resulted in miserable lift pump pressure readings, I pull the sending unit out of the tank, expecting to find a plugged screen.
Well, there was in fact a plugged screen... Attached to the bottom of an in-tank pump. How did that get there?!? Everything I've read says there should only be a pickup tube??? Should I get a new sending unit from a junkyard and do the hutch mod or???
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My HPOP was leaking so I pulled it our last weekend along with the fuel bowl and put all new seals in. All my previous leaks are sealed but now this stupid fuel bowl is being a major PIA.
The return line coming off the FPR will not stop leaking! It was slowly dripping when I first replaced the bowl and I thought the leak was between the fuel bowl and FPR housing. I ordered new rings and put it back together.... still leaking.
I wrapped a towel around the fuel fitting and realized that is were the leak is actually coming from. I went to the parker store today and got 3 new 60VL5 sleeves. The first one tore while sling over the fuel line (I was using 2cycle oil as lubricate). The second one leaked even worse.
In a desperate attempt to stop the leak, I slid the sleeve onto the fuel line as far back as it would go. I inserted the fuel line into the bowl and then put a thin coat of rtv on the exposed fuel line. I slid the sleeve over the rtv and then put a light coat of the outside of the sleeve. I tightened the nut up and am waiting for things to dry before trying again.
Why is this fitting giving me such a hard time? I've pulled the FPR housing and it is not cracked so I don't know what the deal is.
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The fuel line on the passenger side under the turbo that leads to the head is leaking looks like from rubbing on the pedestal, anyone ever just cut it and throw in some fuel line and hose clamps?
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Had a small leak on show up in my transmission cooler line at the radiator connection. After replacing the o-ring, which was pinched, I had lost some fluid up to about 3-4 oz. I had stopped by the local VW dealer and picked up a liter of ATF fluid and noticed the colors of the fluid differed from what drained out from the cooler line. Fluid that drained out was a cloudy darker green/grey and the new ATF fluid had a clear yellowish tint. Is this vehicle equipped with a closed loop cooling system or does it use the actual ATF fluid as the cooling medium?
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Ever since i bought my truck i have had a bad power steering whine. Replaced the pump and its still there. I got the truck in 2006 and think i replaced the pump in 08 maybe. Anyway I've purged, bleed, changed the fluid. Pulled a vacuum on it and still no luck. So I've just dealt with it for 11 years.
Well i can remember reading something somewhere about ford up-dating or redesigning one of the power steering lines that was causing this noise.
My father inlaw just bought a 02 and its so pleasant not to hear that when riding in his truck. It made me want to investigate the matter. SO if its as simple as a updated line I'm buying one asap. He got rid of his Chevy because of the reliability I've gotten out of mine.
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