Ford F-150 - 1997-2003 :: 2002 - Front Rotors Won't Come Off
Nov 9, 2006
2002 F150 4X4 7700
I'm trying to install front brake rotors and pads. I got the caliper off and the rotor bracket off. But i can't get the rotor off. The rotor is rusted in place.
I have sprayed liquid wrench and hammered the life out of the rotor from the front the back and in between. It will not budge. How the am i supposed to get this thing off???
I'm about to break out the torch but i don't want to fry the wheel bearings.
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I bought my current truck this past December (2002 SCREW Lariat FX4) and recently had my first reason to engage 4WD. I noticed a rumbling noise at speed (35-40mph.) After searching this forum, I checked the heat shield near the front drive shaft, and it is not rubbing. Everything looks to be in good working order. The sound is coming from somewhere in the front driveline, not the transfer case, as it the sound continues after the t-case is switched to 2wd, before the center disconnect disengages.
Checked the front diff fluid and it is topped-off. The drive shaft has some significant surface rust, so it could be the u-joints, but it's a pretty straight shot from the t-case to the front diff, so I don't think the sound is coming from there. Where the noise is coming from? CV joints in the half shafts, perhaps? Truck has 106K miles on it, and is in immaculate condition. I doubt it's ever seen any serious 4WD duty, but it did spend it's first two years in the Detroit area, so it may have seen some winter highway use. My last truck was an '01 4x4, and it was always whisper quiet in 4WD.
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I've put 6k on the truck since the dealership replaced the front rotors and pads but they started to warp a few hundred miles ago. I do have a lift and new 37" tires so I was wondering what rotor / pad combo works best for larger tires and towing. I was looking at EBC kits but I'm sure there are better and cheaper options...
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I have a 2002 f150 5.4 with 3.55 limited slip... For months now every time I hit a bump with the front right side there is a loud bang (sounds like a wore out bushing), and if I am driving slow at an idle you can here a thump every time the wheel goes around. And when I turn all the way it sounds more like a grinding sound.... The noise is getting very bad, what it is. I am very mechanically inclined but cannot figure it out.
Everything in the front end seem tight. When I lay under it if I get someone to spin te wheel the thump sound sounds like its in the front dif, kinda echoes through the front drive shaft but u joints seem good. I really think it's in the dif, and I'm hoping the banging noise I hear when I hit bumps is the same problem as the noise when the wheels go around....
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2002 Screw 4X4 with 5.4 ... Truck has 180K miles.
Howl / Growl noise we think from the front. Both front wheel bearings have been changed without improvement. A rotational issue as it only does it when moving and still does it if you put it in neutral and let it coast.
2 WD or 4 WD does not seem to make much difference. Been checking and testing everything without success. Drive shafts and u-joints are tight etc.
How to test it? It was my truck and is my son's truck now. They have run it on a hoist and tried to determine where the sound comes from. Going to try that again but it might be different when the wheels are not on the ground and there is no weight on things.
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My '02 F150 just developed an oil leak. It appears to be coming from the passenger side front. I'm just assuming here, but could it more than likely be the timing cover? I'm 150 miles from home and I'm debating on getting the timing cover gasket on my way home tomorrow. Also, if it is the timing cover, what other gaskets should I replace? Pretty sure the water pump oring.
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It's a farm truck, lumber getter trailer puller. Not driven often, after sitting for awhile the brakes seem to be pulsing in front like antilock, as if braking on ice. I checked both front caliper springs or plunger slides and they are free not froze up.
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I'm trying to figure where the coolant leak is. Appears to originate on the driver's side front, right near the thermostat housing. Since the engine tilts back the entire drivers side is wet. The thermostat gasket appears to be OK, but it does have a lot of miles on it.
If it's not the thermostat then can coolant leak from the cross over tube. And is the cross over removable without taking off the intake. There appears to be a bolt coming up from underneath on the passenger side.
Also, does coolant flow through this plastic intake. If it does, then the leak could be some where else, if not, then it's probably the thermostat.
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I have an 02 f150 2WD with a "leveling" kit. It was on the truck when I bought it. However, the front sets noticeably higher than the rear. The rear has lifting blocks, while the front has the lifted spindles as well as the coil spring spacers. At least I think they are spacers. I had to replace lower control arm bushings a while back, and there were black plastic rings on top of the springs. Can I remove the spacers? If I can, I plan on doing that and replacing the rear blocks with whatever I need to get the stance back. I like the height of the truck now, just hate the front being higher than the rear. I do pull my boat with it.
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I replaced my warped front brake rotors a couple thousand miles ago and all was fine but when I went to swap over to my snow tires, I can see that the outer part of the rotor has been rubbing on the caliper bracket. This is happening on both front rotors. Could my new rotors be too thick or something?
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What's the best way to remove front rotors from the hub without damaging them on my F350 4X4?
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Ever since day 1 when I make a hard stop i had a vibration when braking - heard i need to put bigger rotors on also change calipers - asked FORD about this and they said it would have to be aftermarket rotors and calipers ???
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Looking for a good write to change the front rotor (BIG CRACKS IN IT) on a 97 auto locking 4X4 hubs? Any special tools etc...?
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I got a 97 f150 single cab short bed. My 4x4 shifter is on the floor and moves. I put in 4x4 and the relay clicks and the light comes on. Same as 4low. Front driveshaft spins but front wheels don't. Could there be a leak in the auto locking hubs? Also I want to manual convert the auto hubs. It can be done but how?
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My front disks are pulsing & the thickness is near minimum, so I guess I'll have to replace them soon. Is any particular brand better than others?
These stock ones are made by Bosch and I'm not impressed with their lack of resistance to warpage. I see "Drilled and Slotted" available at Rockauto. What's your experience? Are they any good?
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I have a 2014 Supercab Ecoboost F150, which has 37k KM on it (23k miles). I work at sea for 4 weeks on / 4 weeks off so the truck sits a fair bit. I had it in the dealer for scheduled servicing and they noticed the inside pads on both front brakes were wearing significantly more than the outside (4mm vs 7mm). The lube guy at the time had suggested sticking calipers and that they'd be warranty.
A few days later I brought the truck back in to have the brakes looked at and an unrelated warranty item done. They looked and said the calipers aren't sticking and the rotors are grooved and rusted, particularly the inside surface. They wanted to put new pads on and turn the rotors for 400 bucks.
I had a hard time believing it wasn't the calipers, and I was having a hard time getting a good explanation from the service writer of what was going on. So I took the truck back and pulled the pass side tire off in the driveway to take a good look.
As far as I can tell, the calipers are free. The slide pins are nicely lubed and are free, and the pads are free to move in the anti-rattle clips. I squeezed the piston back with a set of C clamps and it seemed to be good. Also, the pads are wearing more or less evenly (not tapered or anything), just the inside is worn significantly more than the outside.
So, rotors wearing out in 23k miles? They aren't really warped, just heavily grooved. My theory at this point is that the weeks the truck spends sitting allows too much corrosion to build up on the rotor, which is getting caught up and wearing down the pads and rotor. Maybe the outside of the rotor isn't nearly as bad because it gets hosed down and washed more frequently?
Inside rotor surface
Outside rotor surface
Inside pad surface.
I still have 7 months of bumper to bumper warranty. Ford says the only cover brakes if the damage is caused by a caliper, so I think I'm out of luck on that front.
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was going to do a brake job on my f250 light duty and the rotors won't come off. At first I thought they were rusted on but after looking at them it looks like the studs are attached to the rotor. Need to confirm this because the new rotors I got don't have the hub attached. Don't know if it's the wrong part or what?
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Ok so we just replaced our front and rear brake pads and had the rotors turned. Our rear brakes are fine but both our front brakes now make a clunking/popping noise when we brake.
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Not liking the size of the rear rotors and was wondering if its possible to mount a set of front brakes in the rear and what parts it needs to do so?
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Just wondering if there are any issues with the longevity of 2011 Corolla front rotors. We had a vibration while braking and the pads were fine but the rotors were resurfaced under warranty.
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I've had a 2006 Passat 4Motion for about 15 Months now and it just went in for it's 20k mile service. The dealer told me that the front pads and rotors were shot, and the rear pads needed to be replaced.
I've read that the front brakes are rather easy to change but my question is: are there any aftermarket pads and/or rotors that last longer than the OEM ones? I just don't think I want to do brakes every 20k miles. Now in regards to the rear brakes, apparently my rotors are okay but my pads need to be replaced. I've read that you need the VW "Vag Com" to do that and I'm new to VW software stuff.
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