Ford F-150 - 1997-2003 :: 2001 Screw - 4WD Not Engaging


Jan 5, 2014

I was out on the lake last night and after getting stuck in 6" of hard packed snow, I discovered that my 4WD is not engaging. When engaging 4WD, I do hear 2 clicks several seconds apart. I've checked the lines from the solenoids to the actuator and did not find any cracks. I have not checked the lines for vacuum yet but...

Last winter while engaging 4WD, I heard a load POP from the front end when I was turning the wheel and engaging 4WD. Ever since then, I haven't been sure if its been engaging but it was confirmed yesterday on the lake. Based on what I've read, I assume its either the actuator or the shift fork. Is it possible to remove the actuator and test it without disassembling the entire front end?

I went under the truck and had my wife engage and disengage the 4WD. The actuator was trying to move (maybe 1/16" inch) but the shift fork wasn't moving. Does this mean the shift fork is bad (frozen) or does this mean the actuator is bad (not enough power to move the fork)?

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Ford F-150 - 1997-2003 :: 1998 - 4WD Won't Engaging?

I am having a problem with my 1998 F150 4x4. The 4WD is not engaging. It is a manual shift. I have checked the transfer case by turning the drive shaft in 2WD it is free. When I shift into 4WD it is does not spin freely. So I believe that is OK. I have checked the vaccum diaphram. It will move the piston when I attach a hose and pull vacuum on the inboard hose barb. So I believe the diaphram it self is OK. I am not sure if the hoses and selenoids are OK. They look fine. However there is a constant vacuum on the inboard hose line (red/pink color) wether I am in 4WD or not. Is this OK? How can I check the selenoids. If all this is OK, the next thing I believ it could be is the shift fork in the differential. Is that a difficult job? Do you need to pull the whole axle out to replace it?

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Ford F-150 - 1997-2003 :: Auto Tranny Not Engaging

03 F150 2WD-I dropped tranny pan, changed filter, reassembled, put in 4 qts fluid. Checked dipstick, seemed to be overfilled, despite instructions to add 5 qts. Started truck, put it in reverse, went about 4 feet and then tranny wouldn't engage-ran it through all gears, just acts like in park or neutral. Over or Under filled???

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Ford F-150 - 1997-2003 :: 4wd Not Engaging / 2wd Solenoid Always Activated

Found out the hard way that the 4wd does not work on this new stupid truck. I've been troubleshooting the solenoids and confirmed that the 2wd solenoid gets grounded and will read ~12V when switched to 4wd; however, the 2wd solenoid always remains grounded and will always read 12V across the plug no matter if it's in 2wd,4hi,4lo. What would cause this? It seems that I would have vacuum going to the front differential from both the 2wd and 4wd solenoids at the same time, thus not allowing it to go into 4wd. BTW, this is on a '98, 4.6, turn dial 4wd

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Ford F-150 - 1997-2003 :: AC Compressor Clutch Engaging While Heater Is On

soo a friends 03 f-150 w/ the 4.6 has noticed the a/c compressor clutch engaging while heater is on. clutch engages for about 3 seconds or so and kicks back out consistently but only w/ the heater on. a/c dose function property when using a/c functions... Is this normal or does something need serviced???

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Ford F-150 - 1997-2003 :: 2000 - 4 Wheel Drive Isn't Engaging Properly?

I have a 2000 F-150 4x4 and the four wheel drive isn't working properly. It does work,but to get it to engage I had to drive in reverse for a couple feet then it locked it and everything was fine,pretty sure that isn't normal. What could be wrong with it? As soon as I turn the lights up on the dash,but the front tires don't spin.

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Ford F-150 - 1997-2003 :: 1999 - All Wheel Won't Engaging - Front End Is Not Pulling?

I just got a 99 Ford f150 with the 4.6. I am having problems getting the four wheel drive to engage. I turn the on the dash and the lights come on for four high and for four low. I have a 00 four by four and it works fine, so I know how to work it. In the 99 I can hear the transfer case engaging and everything clicks just fine just like it's going into fourwheel drive, but the front end is not pulling. The front drive shaft is turning but still the front end is not engaged. What the problem may be?

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Ford F-150 - 1997-2003 :: A/C Compressor Not Engaging After Suspension Belt Replacement?

I have a F150, 97, 4.6L. I changed my Suspension belt, and now my A/C compressor is not engaging. This has happened before, and when I took it to the shop, they called me and said the A/C works just fine. They did not tell me why the A/C stopped engaging or what they did. I tried to locate a relay fuse, but I can't find it.

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Ford Excursion :: 2001 - Hidden Screw - Cannot Take Seat Out

I am taking out the second seat in my 2001 Ex and I have all of the screws loose except for one that is kind of hidden on the side. How to get to it?

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Ford F-150 - 1997-2003 :: Selector Switch Does Not Light Up When Engaging Four Wheel Drive

My selector switch does not light up when engaging four wheel drive on my 98 f150,could this be my GEM module gone bad ?

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Ford F-150 - 1997-2003 :: 4 Wheel Drive Not Engaging / Indicator Lights Are Not Flashing

My 4 wheel drive is not engaging on a 2001 F150. The indicator lites on the dash illuminate to suggest that the truck is in 4 wheel drive but sigh...it stays in 2 wheel drive. No gross sounds and the indicator lights are not flashing. Could this be a fuse or a relay issue of some sort. What else should I try?

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Ford F-150 - 1997-2003 :: 1998 XLT - Starter Hitting And Engaging But Engine Not Starting

I Have a 1998 f150 4.6 XLT and recently it has been starting on and off. sometimes i will try and start it and wham! it starts right off. then other times I just here the starter hitting and engaging but nothing. Replaced the starter, solenoid and still nothing. It does have an alarm system but the alarm light doesn't come on, also had battery charged and its working fine. I am really fed up with this beautiful looking POS. Oh and the wiper motor needs replace.

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Santa FE SM (2001-06) :: 2003 - Starter Not Engaging

2003 santa fe, automatic, front wheel drive, 4 cylinder.

I had problems with the starter not cranking. took it off to the auto parts store and tested bad. I bought a new one there from called a tough one brand name. put it in, and it grinds the flywheel and sounds like it does not engage the flywheel enough. to it back to the auto parts store, and tested it, and it seemed like the gear did not shoot out like it should. they replaced it with a second starter now that tested good before i left the store, put it in and it does the same thing.

1. Can this type of starter not throw the gear far enough into the flywheel ?
2. Can a voltage drop to the starter cause the same thing. Basically is it possible my wires are bad not throwing enough juice to throw the gear all the way forward.

I pulled the starter out and jumped it with the battery and it seemed to work fine, but on the car it just grinds.

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Ford Super Duty (1999-2016) :: 2003 - Transmission Have Internal And External Screw On Filter?

03 F-250 V-8 Trition ... Once the weather gets warmer all be doing a transmission fluid exchange ...

Does the transmission have an internal and external screw on filter? Or is it just and internal? Also do I have options like a wix internal filter or just a stock replacement? Is it sealed with RTV/ or a one piece gasket?

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Ford - Explorer :: 1997 XLT - Loud Click Like Solenoid Is Engaging But No Start

I have a '97 Explorer XLT with a 5.0L V8. Recently, I've developed a problem, in which it doesn't always start. Sometimes, when I turn the key, there is a very loud click (as if the solenoid is engaging), but there is no start. The battery is NEW, and confirmed good, and the terminal connections are tight. I have also replaced the solenoid, but the issue remains.

If I turn on the headlights, before trying to start it, the lights DO NOT dim when the key is turned...indicating NO draw, on the electrical system. I can try it several days a week, unsuccessfully. And then, one day, I can turn the key and it will start as if there was never a problem to begin with.

I have lost confidence in my favorite vehicle, as I am afraid to drive it if/when it does start, for fear of being stranded. I am thinking it may just have a bad armature, or windings in the starter, but if that doesn't correct it, I can't return the starter (as it is an electrical component).

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Ford - Explorer :: 1997 - 4x4 Lights On Dash Flashing 5 - 6 Times / 4WD Engaging

I have 1997 ford explorer my 4x4 lights on dash flashing 5-6 times and four wheel drive kicks in and binds when I turn wheel left or right and engages while going straight . Happens on occasion put its happen more often. How to disconnect the 4-wheel drive from engaging.

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Ford Ranger / B-Series :: 1997 - Key Cylinder Not Engaging / Flops Back And Foth

The key cylinder is basically not engaging anything. The key rotates all the way from auxiliary to start but there's no resistance anywhere, just sort of flops back and forth. I put in a new cylinder just now and luckily it engaged the starter just enough so I was able to get the car home from my wife's work but of course once in my driveway the key would not turn the car off. So if the cylinder is good then what should I check next?

On a side note, what's an easy way to turn the car off next time this happens? Disconnecting the battery didn't work, then I couldn't find an inertia switch. I finally disconnected the alternator with lots of sparks but it did shut the engine off.

It's been a rough night already and I still need to figure out how to get the Ranger I left at my wife's work. The Bronco's got no insurance and my wife can't drive a stick anyway, same issue with the motorcycle. Thinking I'm in for a 10 mile bicycle ride.

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Ford Excursion :: 2001 - New Transmission Not Engaging Into Gear

I just installed a rebuild 4R100 transmission in my 2001 4x4 Excursion with the 7.3. I'm having trouble getting it to engage into gear. As I shift it into gear it sounds as if it wants to engage but doesn't. I have checked the fluid level and it at a normal range. I'm wondering if I didn't put enough fluid in the converter would that cause the problem.

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Ford Ranger / B-Series :: 2001 - AC Compressor Not Engaging

I have a 2001 ranger 4x4 4.0 L with what appears to be a unique a/c problem. Over the last week the compressor will not kick on immediately and seems to randomly decide when it is going to function. Once it starts, it runs properly and cools well, until I turn the engine off and it is back to square one. We have checked the coolant level and it is full. the problem seems to be getting progressively worse....At first it took about 15 minutes for it to decide to trip, then 30 minutes, and yesterday I drove for over an hour and the compressor never kicked on.

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Ford F-150 - 1997-2003 :: 2001 - Headlights Won't Go Off

2001 F-150 Headlights won't go off when i turn the switch off , all other lights due, this is the first time this has happened , had to pull the headlight fuses to shut the off ?

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Ford F-150 - 1997-2003 :: 2001 - A/C Won't Working?

The AC on my 2001 F150 didn't work correctly so I bought a gauge and a bottle of AC juice and decided to charge the system. The AC starts out cold and turns warm. I put the gauge on the system and the needle goes to the red portion of the gauge. The AC will turn warm.

Is there a relay switch that quits functioning? Is there a code I could look at to determine the problem?

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