Ford F-150 - 1997-2003 :: 2001 F350 - Leak In Inter-Cooler System


Apr 27, 2016

I have a leak in my inter-cooler system. I have replaced all the hoses. Is there a reason I should not pressure test the system with 20psi? 2001 F350 7.3 turbo....

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Leak In Inter Cooler System

I have a leak in my inter-cooler system. I have replaced all the hoses. Is there a reason I should not pressure test the system with 20psi? 2001 F350 7.3 turbo

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Golf IV / Jetta IV :: 2003 - Inter Cooler Has Tons Of Oil

My buddy has a 03 Jetta 1.8t and just started doing this has a ton of oil in the intercooler ....

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Ford F-150 - 1997-2003 :: 2001 F350 - Brake System Does Not Seem To Build Pressure When Truck Is Running

2001 F350 with 5.4 ... No leaking brake lines. The bad calipers have been replaced. Brake system doesnt seem to build pressure when the truck is running. The pedal gets stiff when the truck is shut off but when its started the pedal goes to the floor. Just put in a new booster and master cylinder. Flushed and blead all the lines several times now and got all the air out and am now getting a nice solid stream of fluid.

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Ford Super Duty (1999-2016) :: Black Soot On 6.4L Inter Cooler?

I've got a thick layer of black soot-like buildup on the lower passenger side of my intercooler. Just bought the truck (2008 F250, 6.4L, CC, SWB, 4x4, 150K miles).

What would cause a buildup like this on the intercooler?

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Santa FE SM (2001-06) :: 2003 - Transmission Cooler Line Leak

I've just (a couple of weeks ago) purchased an 03 Santa Fe. I noticed some trans fluid on my driveway a week later, and not a small amount. I took the lower cover off of the engine, and the leak is coming from the transmission oil cooler area. I had hopes that it would be something fairly straightforward to repair, so I got a replacement oil cooler and some spare hose, just in case it was just a hose. After getting the front bumper off, I found that the bottom of the oil cooler is clean and dry-- not the issue. It looks as though the leak is coming from what they're calling the Trans oil cooler "tube assembly", as illustrated on the Hyundai Parts Department trans cooler page as item number 5, part number 2547126011. Am I correct in assuming that I'm going to have to remove the entire radiator to get to this thing to replace it? It appears to be fixed in place, but I can't see any hardware to remove it.

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Passat (B6) :: Oil Dripping From Joint Between Inter Cooler And Turbo

Not sure whats going on here. Could this be normal and I've just never seen it? I dont see oil ANYWHERE else under there. Just in this 1 spot.

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GTI 337/20th Anniversary :: Inter Cooler Pipe Keeps Popping Off?

I just got a 20th and it's chipped from neuspeed. I just got the Audi tt bov.

What else should I get to make that kinda boost healthy? My intercooler pipe keeps popping off when I really get on it.Very new to turbos.

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Hyundai - Genesis :: Oil Leaking Into Inter Cooler Piping?

I have been spending a lot of time and money on creating my dream car. I like to go fast so there for I bought a car with a turbo. The thing about turbos is that they also make bigger ones. And so I proceed in upgrading the necessary components to support such an endeavor while simultaneously catching fire to my wallet. No regrets. So far.

Turbo was installed along with the reprogrammed ecu and upgraded fuel injectors come to find out my car is running extremely rich. After trouble shooting and looking back on the parameters the ecu was set we figured out the fuel injectors we installed were too big. Fixed that checked for boost leaks. Car is running much better. Until right before I get home as I'm pulling up to my house I suddenly heard a pop and I've lost boost. Look under the hood and find the vacuum hose has bursted off the solenoid nipple going to the waste gate. Also my turbo pressure blow off valve located on the charge pipe entering the throttle body has apparently been shooting oil as it releases said pressure which has shot out between the crack of my hood onto the top of my hood and my front bumper.

I take off the charge pipes from my intercooler and find out that there is oil, more than usual collected all throughout the charge system coming from the turbo. The is also oil coming from the breather and ventilation system and the breather valve on the waste gate solenoid. Hoping it is not a oil seal leak on my new turbo I then change out my PVC valve and clean up as much oil as I can. I have just fixed the vacuum line and replace the PVC valve and started the car to find there's still oil going through the system.

Could this just between the remaining oil still trapped in the system and that I have found the source of the leak? Or could this truly be a sealant leak in the turbo charger which i'm still wavering on whether or not it is possible considering from what I understand if there was a leak in the seal it would run through oil courts at a time leaving my engine to start and then lock up. Or could there be something internally wrong with my engine such as something wrong with the camshaft? I'm pretty sure my catalytic converter is clogged because all of the carbon building up from it running so rich and probably from all the oil coming out of it possibly. I don't know how worried I really should be.

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GTI 337/20th Anniversary :: Possible To Run Big Turbo With Side Mount Inter Cooler?

Like the title says....Is is possible to run a Big Turbo with a Side mount Intercooler? Im a not talking about a 600HP kit. More like a kit that can produce something around 350hp.

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Ford F-150 - 1997-2003 :: Small Leak In Radiator System

I have a 2002 F150 which has a small leak somewhere in the radiator system. I am looking to see if recommended using one of the Bar Leaks products for fixing cooling system leaks. I guess it is an aluminum based product the adheres to the inner services of the cooling system and can stop leaks.

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Ford F-150 - 1997-2003 :: Cooling System Leak On Heater Line

Got F-150 4.6 cooling system leak on the heater line (farthest back line) coming out of the block. Fitting looks to be steel. How does it attach/ do I need to remove the Intake to replace?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - When Try To Start Whole System Dies And Won't Come Back On

I've done everything I can think of, ive replace the starter, batteries and altenator, both batteries have at least 12.30 volts when taken out and checked, but i turn the key and it will have power then try to start and whole system dies and wont come back on, I've cleaned the terminals and posts to shiny and the ground connections but its still not getting power.

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Ford F-150 - 1997-2003 :: CEL Code P0455 - Large Leak Detected In Evaporative Emission Control System

I own a 98 f-150 5.4 with 70,000 miles. I get a check engine light (code p0455-large leak detected in evaporative emission control system).

Replaced the gas cap with an after market 'stant' ( I believe was the manufacturer) brand. The check engine light went away for 4 days then came on again.

No obvious vacuum line leaks.... Puzzled.

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Ford F-150 - 1997-2003 :: 2001 - Periodic Transmission Leak

01 F-150 7700 ed. I have a 4R100 Tranny with a 139K miles. It has been rebuilt. Ever since the rebuild (over 10 yrs ago), if I park the truck for a week or so or more, I will end up with a decent size puddle of trans fluid underneath the truck. I took it back to the shop that did the rebuild a couple times, but they could never find anything. It leaks enough to where my fluid level drops enough to cause the transmission to slip in a U-turn because the pickup tube becomes uncovered. I have a couple theories, but am wanting to hear from the collective.

Theory #1 When I park it on my slightly sloped driveway I don't regularly use the parking brake, so it rests on the gears, which eventually forces fluid out an overflow or breather tube.

Theory #2 (a very thin one) due to pressure changes associated with the weather, fluid is somehow siphoned out a breather tube due to some blockage internally in the tranny to where it's not equalizing with the outside air and has a high pressure within...

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Ford F-150 - 1997-2003 :: 2001 F350 - Air Intake Removal - Alternator Starts Up To 12?

I have a 2001 f350 7.3 diesel, I am looking at switching out the air intake? Also, I have an issue with the code for a dual upper and lower generator fault.. I checked and only have one generator not a dual system.. The alternator is running strong at 14.1.. But I have noticed when I start it up it is down to 12..

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Ford F-150 - 1997-2003 :: 2001 - Leak Right To Spark Plug Behind Hose?

I found a leak today on my 2001 Ford F150 Super Crew, 5.4 engine. In the picture, it was leaking to the right of the spark plug, behind the hose. It was bubbling up from the metal. It hasn't been overheating except when I got home and idled with the AC on. What I'm facing?

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Ford F-150 - 1997-2003 :: 2001 - Coolant Smell - Can't Find Leak?

I have an 01 supercab. 5.4 Triton 135k. I have begun to smell coolant the last couple of days. Have seen nothing leaking and truck doesn't run hot.

Will investigate more this weekend. Where to start looking for this. It has to be leaking somewhere. Windows don't fog and the smell is there all the time. I live in florida so don't use much heat.

Not the heater core. Heat works fine and no smell from the vents.

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Ford F-150 - 1997-2003 :: 2001 - Leak Around Low Brake Fluid Warning Switch?

2001 F-150. I've got a leak around the warning switch and can't seem to find info about replacement. Is the switch and switch retainer screwed into the reservoir or is the outer ring screwed into reservoir and more of a compression type fitting that holds switch in place? Also, after removing and repairing will bleeding be necessary? Looks like everything I'm taking apart is above fluid level after I siphon enough fluid from reservoir to replace fitting.

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Ford F-150 - 1997-2003 :: AC Seems To Get Cooler At Higher RPMs

My ac seems to get cooler at higher rpms. I looked online and it appears to be the orifice tube...

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Ford F-150 - 1997-2003 :: 2001 - Truck Tries To Stall Almost Sounds Like Vacuum Leak And Really Bogs Down

So.... here's my issue. I have a 2001 supercrew 5.4 and runs great all day long, no problem starting or anything. After I have driven it for a while and turn the AC on it cools off very good then after about a 1/2hr. the truck tries to stall. It almost sounds like a vacuum leak and really bogs down. I can wait about 2hrs and then with the AC off the truck starts and drives like it should. I am steering to the IAC valve but would like to know if this is it.

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