1999 F150 has rusted and leaking steel brake lines. I need to replace all of them but do not know if you have to fabricate them or can you buy the complete kit. I am also confused with the flared end. Have not worked with that type of flare. If they need to be purchased where is the best place to buy them ?
View 9 RepliesI replaced a rear rusted brake line a couple of years ago. It rusted where the line met the bracket. I'd never done this before but bought a flare (flaring?) tool and fixed it.
This week the longer line that runs down the length of the truck started leaking. It looks like the line was once held in place by a small bracket just in front of the rear wheel but it wasn't in that bracket anymore. I guess it rubbed against the metal and water/sand rusted it out.
A local garage said they'd need to drop the fuel tank and estimated that it would be several hours (and hundreds of dollars) to do the job. It looks like I might be able to cut the old one out and then fish the new line up through there and replace it.
Also, what is the diameter of the line? It is a 2004 F350. I can certainly cut it out first and then take a piece of it to the local auto parts place to get the replacement line.
When I lost the rear brakes due to a rusted line, naturally the ABS light came on. Will it automatically reset when everything is repaired and working or is there something else that needs to be done?
View 2 RepliesI made a bone head mistake and crunched the steel brake line between the rear axle and the passenger side sway bar mount. Truck is a 2003 F-250 with a 7.3. I would like to go to the auto parts store, get bulk steel brake line and bend it myself. But, I don't know what size the line is or what size the fittings are. Whatare the sizes???
View 3 RepliesFound out my 2007 Hyundai Sonata V6 GLS needs a new brake line put in. The line rusted and all brake fluid leaked out. I am very surprised that after 7 years and only 103,000 km (about 65,000 miles) the car will need a new brake line put in already. All my other cars have been Japanese and have never experienced premature failure and replacement of brake lines.
Granted, I live in Toronto, Ontario, and this year has been a cold start to winter with lots of aggressive salting. It started to get a little bit warmer the last 2 days which probably accelerated the corrosion from the salt.
I've read that a scan tool is required to bleed the ABS unit. A brake line has rusted out on the vehicle which I can replace, though not looking forward to it. The ABS unit is disabled by pulling the fuse. Do I still need to have a tech bleed the abs system? Of course I will bleed all four lines at the wheel cylinders and calipers.
View 2 RepliesOn my '97 F250 the rear brake line going to the rear right wheel has a rusted hole. It measures 50" total. Instead of bending a new metal line. I see they have a "poly armor" line that can be bent by hand( no tools needed). I see Autozone has them.
View 14 RepliesI have a 2000 dually and the brake line that runs the frame rail finally rusted through. It runs on the same side as the fuel tank. Is it easier to leave the old one in and run a new one along side it? I sure hate to think that I'll have to drop the tank for this.
View 7 RepliesMy 2000 SD has a brake line that rusted through. The one that runs along the drivers side frame rail. So I need to get new line to replace it. Since I am nowhere near my truck right now, what is the size of the steel line?
View 6 RepliesIm working on my buddies 2005 F150 FX4. In the midst of buttoning everything up and calling it a day I happen to see fluid dripping. The OEM steel brake line had been rubbing on the steering shaft and while doing the brakes, must of busted through all of the way.
I have been to Advance and Napa at least 4 times trying to match stuff up. Nothing works from either of them.
Called Ford and talked to a parts guy who lacked general automotive knowledge and finally had to pull up there diagram to show him the correct part. He told me that part is discontinued and cannot be ordered.
It is #2264 in this diagram.
2005 Ford F-150 Front Brake Hydraulic Hose | FordParts.com
I have the factory fittings and everything to make a new line. I cannot find tube that is 5.20mm or .20". Everything I find in a roll is either 3/16 or 6mm.
The fitting is a 12mmx1.00 on the ABS brain. The caliper hose appears to be a 3/8x24. A 10mmx1.00 which is standard metric 3/16 tube nut is to big for the OEM caliper hose. A standard 3/16 flare wont seat on the caliper hose.
So it seems like what Ford did here was.... a 12mmx1.00 on a 5.20mm tube to a 3/8x24 to a caliper hose that wont seat with out 5.20mm tube.
Transmission oil cooler line, lower one, is leaking. I think to use pvf, black ones, brake line instead of new transmission oil cooler line. I did replaced upper one with new transmission oil cooler line before a few years and it is rusty already as those line are only zinc plated as opposed to plastified brake lines.
View 12 RepliesI have 2002 F150 5.4L gas 4X4 Lariat FX4. Last winter when it got to -30C here in Manitoba one of the lines near the power steering cooler began to leak. I had just bought this truck and upon investigating found that the original line had been replaced and reattached with hose clamps. I had this "farmer fix" redone but then this winter when it hit -30C it blew apart. Obviously something happened to this line before I got it, so I am curious if there is an issue with these power steering cooler lines when it gets really cold. Should I just get factory lines installed and hope for the best?
View 3 RepliesI have heard that the front brakes are separate, and if the rear brakes have a leak and the line is empty, the fronts should still work. Is this likely to be true? If I drive the truck will I be able to stop with the fronts alone (assuming they will still work?)
I plan to drop the truck off late tonight when there is likely to be no traffic, but thought I would ask.
Well the time has come where I don't like the way my brake lines look running to the back of the truck. Question is, What size are the fittings on the ends of the lines? I know I will have to special order the line that goes from the frame rail down to the rear axle tube, but is the line that goes from there to mid way frame rail a standard size? I don't want to have to order that if I don't have too.
View 1 RepliesHow does it come off. I wasn't able to turn the axle vent without turning the block on axle for the brake lines.
I would like to remove the brake system from my current axle without breaking any lines open, then putting a new axle in and put the brake system on the truck to the new rear axle.
03 F250 7.3. I busted a brake line last week somehow, Got it replaced and fixed up, Bled that line and everything was somewhat good.
Now, when i hit the brakes hard, I have pressure. If I let off even a little, My pedal will start to sink till i apply more pressure. I am gonna fully bleed my brakes when I'm home to see if this could solve the problem.
New to me early 99 (4/98) f350 7.3 6 speed. Truck started acting up a few days after I bought it. Return line at fuel bowl was leaking, so started there and found a bad seal on the Fpr (unrelated to the fuel leak due to disentegrated compression sleeve). Fast forward through a bunch of parts swapping that still resulted in miserable lift pump pressure readings, I pull the sending unit out of the tank, expecting to find a plugged screen.
Well, there was in fact a plugged screen... Attached to the bottom of an in-tank pump. How did that get there?!? Everything I've read says there should only be a pickup tube??? Should I get a new sending unit from a junkyard and do the hutch mod or???
I bought a 2003 F250 7.3 Powerstroke from a buddy of mine with 99,500 miles. It is a former Michigan truck and has some significant rust issues. Oil pan and drivers door will need to be replaced in the not too distant future. And probably bed rails later too.
In any case, I noticed a puddle of tranny fluid on the driveway when I got home today. The passenger side line at the fitting into the bottom of the radiator has corroded through. The fitting into the radiator is pretty rusty, and the line fitting is darn near destroyed. The line itself actually has a hole in it.
I see the same part numbers on different sites with different descriptions. Driver side here, passenger side there, inlet here, outlet there. For the same number.
As near as I can tell, Dorman number 624-059 is the outlet line from the tranny to the passenger side radiator fitting, and should be the part I need. Correct? Dorman 624-058 seems to be the line from the OTA auxiliary cooler and back to the tranny. What I cant find is the line from driver side radiator to the OTA cooler. That fitting is corroded bad too, and I may as well do both of them.
My HPOP was leaking so I pulled it our last weekend along with the fuel bowl and put all new seals in. All my previous leaks are sealed but now this stupid fuel bowl is being a major PIA.
The return line coming off the FPR will not stop leaking! It was slowly dripping when I first replaced the bowl and I thought the leak was between the fuel bowl and FPR housing. I ordered new rings and put it back together.... still leaking.
I wrapped a towel around the fuel fitting and realized that is were the leak is actually coming from. I went to the parker store today and got 3 new 60VL5 sleeves. The first one tore while sling over the fuel line (I was using 2cycle oil as lubricate). The second one leaked even worse.
In a desperate attempt to stop the leak, I slid the sleeve onto the fuel line as far back as it would go. I inserted the fuel line into the bowl and then put a thin coat of rtv on the exposed fuel line. I slid the sleeve over the rtv and then put a light coat of the outside of the sleeve. I tightened the nut up and am waiting for things to dry before trying again.
Why is this fitting giving me such a hard time? I've pulled the FPR housing and it is not cracked so I don't know what the deal is.
Suppose a puncture hole were to inadvertently appear in the bottom of my gas tank? What would be some good ways to plug the hole? I'm thinking a fine thread stainless steel flat head screw that was screwed into a tapped hole with special glue/sealant and a washer would probably work.
You're probably catching on now... A non electric drill would probably be best to drill into the bottom of a full gas tank but all I have presently are battery powered and 100volt drills.
The fuel line on the passenger side under the turbo that leads to the head is leaking looks like from rubbing on the pedestal, anyone ever just cut it and throw in some fuel line and hose clamps?
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