Ford F-150 - 1997-2003 :: 1999 - Exhaust Leak Or Internal Knock?
Apr 8, 2017
1999 F150 New 5.4 ~350 miles on it. Longtube Pacesetter Headers with cometic mls gaskets. Stainless bolts.
It is making a knocking sound and I can't tell if it is internal or from the headers. I have a video that I hope you all can tell what is. I tried listening to the block with a yardstick, but I couldn't notice a significant increase in volume but my hearing isn't the best. I made sure all the header bolts were tight, but no change in sound.
YouTube...
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My wife's 97 f150 4x4 had an exhaust leak on the passenger side. 7 out of the 8 bolts holding the manifold on are snapped off. 4 of them are snapped off 1/8" below the top of the hole on the cylinder head . I am I unable to get a drill in to drill these out. The other 3 I've tried welding a nut on these but they won't budge and I wring the nuts off. If I have to pull the head(something I don't want to do)can I just pull that 1 head or do I have to tear the intake and everything off?
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So I think I have possible manifold leak in my exhaust and its because when the engine is super cold, and I do have a straight pipe, but it sounds like a tractor... until it warms up after few minutes, it goes away.
My exhaust manifolds are rusted to crap and stuff is falling off, paint or whatever there was on them.
Now I've looked at bunch of videos on UT to get a better understanding since everyone says the nuts and studs are hard to remove or snap.
Now my question to anyone who's done this in their garage; I've seen bunch of videos where the stud snaps flush, then he takes a nut, puts it over the hole, holds it up with needle pliers and uses a MIG to start welding it... stud to nut... then puts a wrench and off it goes.
Now, I'm not a pro welder or anything so is it possible to by accident weld the stud, nut into the head and then never ever be able to undo or take either one out?? or is the head or whatever made from different material that won't get welded to the nut or the stud??
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This is a 2000 EX with 146k miles on it bone stock. I have not done any of the regular maintenance on it yet or even gotten to really check this problem out. I am not driving it at this time mainly due to this problem.
The noise is heard the best at the rear of the engine and underneath the truck as the video shows. It seems to slightly change in sound (maybe a tad bit quieter) once I put it in gear (drive and reverse), I have not really heard a change in it after the truck has warmed up either. It does not sound at all really metallic to me..
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Where the cabin air intake location is? I'm not talking about the air filter.
My 97 F150 has some sort of exhaust leak and it's coming into the cabin when the heat is on. I want to tape up the cabin air intake port but I don't know where it is. On later models, it's on the right passenger side near the cowl of the hood. Where is it on the 97?
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I recently got a 2wd 1994 150 straight 6 4.9L, It's been a great truck so far. It drove from New Mexico to California with no issues. Just this morning it started stalling and dying when pulling up to stop lights and putting it in reverse. The truck has 172,000 miles and has a new serp belt, alternator, radiator, and starter. It seems to run just fine on the highway and once it's warmed up it doesn't stall as easily. There is an exaust leak.
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It's been a long time since I have posted here mainly because my truck was wearing a bow tie for awhile. But my wife was nice enough to tell me the Bow Tie wearing truck was making a funny noise on New Years Day (seems a small drum corps took up residence in the oil pan). So anyhow now I am back in a real truck . My new to me 1998 F150 5.4 Liter ran fine until yesterday. It started idling rough and almost stalling at red lights. about halfway home the CEL light came on and is throwing a P0171 code.
So far I have checked for vacuum leaks including all the elbows on the PCV system' tried the spray test with a can of flammable break fluid and a can of starting fluid (man I love the smell of that stuff) could not find a leak. Cleaned the MAF sensor and the K&N air filter (not a fan of these) IAC seems to be working. Only thing I know that is leaking for sure is the driver side exhaust after the cat. But that is the wrong bank if I am correct on which bank is which.
So why only one bank running lean and why does it act like it is only firing on 4 cylinders?
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In my last thread about "eratic idle" it was suggested that it may be caused by water leaking into a cylinder. Apparently this is the case as the IAC is clean and functioning. Idle improves to normal after less then a minute after start-up. What should I expect the dealer to charge to repair this provided it just needs new head gaskets?
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I own a e1999 Ford F350 7.3 4x4 with a Garrett GTP38R turbo. I have been having issues with very little power and pulled an CEL of P0221. I know it's for the APS and have been trying to trouble shoot it as a new APS has not fixed the problem. However, while working on that I just noticed an oil leak appear. I tracked it down and can visibly see it leaking out the top of the passenger side exhaust manifold in two places. It is seeping out the top. Is oil supposed to even be running through here like that?
I recently replaced my up pipes with the newer style bellowed ones. While I had the turbo off I replaced all the o-rings top and bottom and did the EBPV delete on the pedestal. I have been having very little power and cannot the truck over 5-10 MPH and stays at low RPM's so I originally thought it was the leaky up pipes. Those were fixed along with fuel pressure checks which came back good. I then pulled the P0221 code finally. While I had the turbo off I inspected it and it did spin freely and had no side to side play in it.
What was unusual to me was there was a small pooling of oil in the turbo when I took it off. I know the CCV goes through here so some oil is normal. Also, when I was diagnosing the up pipe leak I could see a small amount of oil spraying out the blown donut gasket along with the exhaust gases. I don't think that is normal.
Is there an internal seal in the turbo that can go bad causing oil to spill into my exhaust and possibly leak at the exhaust manifold? Or do I have an internal oil leak from somewhere else?
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New up pipe and manifold gasket time!
Massive exhaust leak.. Likely the reason for my 5psi boost.
Wish I had the funds for headers but on the up side, no broken bolts!
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As it says, I have a tick. It's not apparent at idle and increases with engine speed.
Just spent $570 having bellowed up-pipes installed and while a little quieter, the tick is still there. What else tends to go out on these things? Manifold(s) cracked, manifold gasket(s)? It's seen high EGT's quite a bit but not for longer than 20-25 seconds.
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I just purchased a 2003 V10 with 270 000kms. The truck had had regular maintenance. It has an exhaust leak and runs a little bit rough. Could the exhaust leak cause the truck to run a little rough or am I dealing with another issue?
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2003 F350 short bed 6.8L V10---On start up a slight tap sound, almost like a cranky lifter, but it is an exhaust manifold leak. At the bolts, I am not sure. This has been this way for 5 years, no better no worse. After I run about 2 to 3 minutes it seals itself. Not a hint of noise. Due to heat, something is expanding to seal it (aluminum).
At my annual PA. State Safety Inspection the Tech says 'that has to be corrected if it worsens', but It does not fail inspection. This puzzles me.
How is the call made for correction. A flip of the coin, a guess and is it serious enough to fail inspection. Is this normal with the 6.8L or V10s. I know the cost involved for a fix is big league, but can it be justified. TRUCK RUNS GREAT !---
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I just finished installing a new turbo (shaft play and lots of oil in the compressor side), RR up-pipes, and T500 (250k and once had a very long crank to get the ICP up to start).
Anyway, except for another exhaust leak at the pass side up-pipe to manifold, it seemed to run okay but with lots of white smoke. I only have about 50 miles after the install, when it suddenly starting surging and made a lot of loud knocking noises. This then went away and came back again rather quickly. I was close to home, so I made back under power. I also received the two codes listed. My IPR is original, but two summers ago I installed the IPR re-seal kit. Everything on the IPR looked good when it came off for the T500.
After reading around, I saw that low fuel pressure / air in fuel can cause problems. I connected a pressure gauge to the pre-filter port on the filter housing, and got 40psi at idle. I then took a diesel shower and blew out the fuel line into the tank. After re-connecting it, the fuel pressure stayed the same but the engines idles much better, but still has blue smoke. It's the original fuel pump (to me anyway) and original fuel line connections.
I have about 3/4 tank, and no place to put it, so I'd need to run it out for the Hutch mod, or least to get in there and inspect. Would eliminating the Ford connections at the pump be worthwhile for now, and is 40psi at idle adequate? Wondering if it's time for a fuel pump?
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Leaking exhaust manifold? The truck has a much louder than normal "knock" when accelerating. At first I thought and had some bad fuel in the tank. I eliminated that with a full take of good fuel and some STP but the "knocking" continued. Then I thought that perhaps it wasn't firing on all cylinders but it felt like it had full power. I took it to my mechanic and he said it as a exhaust manifold leak. He said that he has never replaced the exhaust manifold but that it was a "nightmare" and expensive. He also said that it's not a safety issue but on the long run the leak would cause the truck not to pass its emission test. He said the problem was with rusted bolts that would be difficult to remove.
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03 F-250 V-8 Trition ... Once the weather gets warmer all be doing a transmission fluid exchange ...
Does the transmission have an internal and external screw on filter? Or is it just and internal? Also do I have options like a wix internal filter or just a stock replacement? Is it sealed with RTV/ or a one piece gasket?
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I recently purchased this truck and have towed a couple of times with it. It has 98,000 miles and I do not know if the automatic transmission fluid has been changed. Should I have it flushed or drop the pan and change it? I have a lift so doing the change is no problem, although it might be worth it to pay a transmission shop to do it.
Also, I hear what appears to be like a heat shield rattle or something that sounds kinda like an exhaust leak during loaded acceleration. What to look for to locate the noise? One last question, the air bag light is on sometimes then off sometimes. Any known air bag light issues? I love the truck, hate the gas mileage!
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I only hear it in gear under load so I can't stick my head under the hood to pin point it. I dont see any black streaks and I replaced the EGR tube. Is it commonly just the gasket or do the manifolds crack? If they crack where?
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My truck is leaking behind the engine. There is not any coolant on top of the engine. It's leaking above the transmission and running down the passage sides. Are there any hoses that could be leaking behind. Sometimes it leaks a lot other times it doesn't leak at all. The shop thinks it's a freeze plug but wouldn't it be leaking more if it was?
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1997 F150 4x4 210,000 4.6L Windsor 5 Speed. Engine totally rebuilt 15k ago (besides for timing chains and tensioners). No codes thrown.
This morning when i started my truck, it made a knocking sound (almost like metal slapping) that seemed to be coming from the bottom end of the engine. At first I thought it was a spun bearing, but then the sound went away after a minute or 2. I have Google'd the problem, and have found a few diagnoses such as: oil draining back from the filter (or something like that), or an exhaust manifold leak that stops when the metal warms up and expands, or even the starter motor not being aligned right and not disengaging properly...
This is the first time this truck has ever done this. I changed the oil and filter about 1000 miles ago with 10w-30 oil and I believe a WIX filter. Also, this is the first time using the WIX filter
The weather this morning was around 51*F, so not too cold (to me).
Also, a few weeks ago when I changed my oil, I noticed milky white stuff only on the bottom of the oil cap, and in the feed neck. The rest of my oil looked like perfect used oil. After I noticed the milky stuff, about 2-3 times a week I would clean the stuff out of the neck and off of the cap. Just recently, there hasn't been as much milky fluid. My coolant level has not changed since I marked it during the oil change. A few buddies have said it might be condensation, but it's never been like this before.
I guess my question is, is this something that could put my truck out of service if left untreated? I'm assuming it's not a spun bearing because the noise goes away, but is there a possibility coolant could be leaking into the case but stay the same level in the reservoir?
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Had it before, code p1401. Changed out dpfe and it worked for 6 months. Now spark knock again. Now though I have no codes though. No vacuum leaks that I can find. New egr from before I had the problem. I applied vacuum to the green hose and it stumbled so the ports should be ok. Snytime I go above 3000 rpm i get the pinging. I replaced the dpfe again and no difference.
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