Ford F-150 - 1997-2003 :: 1999 - Clicking Noise And 4x4 Not Working?
Feb 11, 2014
Got a 99 f150 4x4. 4x4 use to work perfectly until 6 months ago. Now every time I turn the key on, I hear 5-6 clicks behind the dash (specifically behind the speedometer). This happened right when the 4x4 stopped working. This click is the same sound it use to make when it was working when I would shift 2H, 4H or 4L. (but just one click per turn). I get no light indicators nor click sound when I turn the switch. I've replaced the actuator, solenoids and the switch on the dash itself.
The same problem persists. I have a good vacuum and can see the actuator moving when manually grounding either solenoid to simulate a working 4x4 system. Fuse 23 and 104 are good. I had a semi-mechanic check the GEM and said 90% chance it was good but did come back with code 1838 Transmission Transfer Case Shift Motor Circuit Failure and code 1867 Transmission Transfer Case Contact Plate General Circuit Failure.The secret relay went bad? The wire went bad? Secret 4x4 connector came loose somewhere?
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Brake lights do not work. The turn signals work, the flashers work, and the running lights (head lights) work. I checked the bulbs and both filaments light up during the above processes.
I removed the brake switch at the pedal. When I was removing it, I heard some clicking under the dash. I connected the 2 pins with a wire (bypassing the switch), and got a spark a few times along with the clicking sound like a relay,and the brake lights would come on, but now nothing. No sparks, no clicking. The flashers and turn signals and running lights still work.
There are no blown fuses in the fuse box to the left of the steering column. Is there a relay somewhere under the dash just for the brake lights?
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2003 F150 SuperCrew 9.75". Today we got to tearing into my rear end on my truck. I was having a clicking noise from the rear end when slowing down from about 20mph. It was a constant click, click, click, click. It was driving me nuts. Well when I first tore the cover off to change the wheel bearings I found some metal pieces in the bottom of the rear end housing.
I did some researching and came to the conclusion it was the shims behind the side gears or the clutch packs. Well it turned out to be the clutch packs were totally shot!! The side gears and the spider gears were loose and kinda just flopping around!! I ended up changing the side gears and spiders gears, bought them as a kit through ford and then the clutch packs.
The job overall wasn't to hard at all. The hardest part was getting the spider gears spun into the carrier. Ford has a "special tool" that that compresses the clutches and another to hold the carrier through the splines in the gears so you can spin the carrier itself to spin the spider gears in. We ended up using the axel shaft itself and clamping it into a vise and setting the carrier on it to hold it from being able to spin.
We then took a piece of all thread and put it through the side gears and put washers on each of the side gears and nuts in-between them and then spinning the nuts up and down to compress the clutches. Basically what Fords "special tool" does. Then just spun the carrier with the pin that goes through the two spider gears and that was about it. Once we got that done it was all basically putting it all back together.
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It's a 97 with the 4.6 v8. I turn the key and the lights in the cab go out. A voltmeter on the battery reads 12.53 and doesn't drop at all when the key is turned. I took the alternator out and had it tested with a pass. The battery was replaced 2 months ago. I can hear the relay in the fuse box clicking away after the key is returned to the off position. Is my next step a new starter? Solenoid? Relay? This all just happened overnight. And it's only got 115,000 miles. The starter does not turn over...
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When I turn left a "clicking" noise appears, it's rhythmic and I figured it was the CV joint at the drivers side going bad. Bought a new one and installed it. Clicking seemed to get away for maybe 5-7 days. Then it occurred again. Because the package in which the cv joint arrived was very roughed up I thought maybe it took damage during delivery and bought a new one. Installed and guess what? Took a drive after that, NOTHING and now it's clicking again. It's so loud you can hear it when you drive behind my truck and I'm turning. Doesn't seem to make a difference if I brake or not.
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On my 2003 f150 4 by 4 I've been hearing clicking noises. When i take off from the start it starts clicking then gets faster up until I hit about 30 mph then goes away. The sound is coming from the back. Whenever I goes in reverse it rattles a little bit too (not so much of the clicking). Do I have a bad u joint somewhere back there?
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I engage my 4wd all the time to keep it working and lubed up. tonight i turned it on and it was making a light clicking noise like a card in the spokes of a bike (not loud) and there was no vibrations or nothing that really sounded bad..what could be making this noise, what should I look for...
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Start truck cold, getting clicking noise...sounds like valve but runs great. Warms up and clicking goes away. Remove #1 spark plug and it shows build up of whitish carbon. Will remove the other spark plugs and check. Also starting to use half a can of oil a week. No leaks that I can see. Oil pressure gauge shows high...always has. Also, open door and get out after driving and smell oil. Wanted to make it to 400k but might not be able to with this issue.
Going to do a compression check to see what else is happening. Still have decent power. If cylinder pressure is good would it make since to do just a "top end" rebuild (if it is a valve issue? Should i pull it and do a complete rebuild? What does white build up on spark plug usually indicate?
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2002 f150 fx4 ... I changed both front cv shafts cause they were making noise and the u joints and I still have a clicking noise in reverse if I turn my wheel at all to the right ...
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I have a 2002 f150 4.6L triton. I've been having problems with it making a clicking noise. It only does it when its in gear. I put it in park or natural I hear nothing. But as soon as I put it in drive or reverse and put a little pressure on throttle it starts to tick pretty loudly.
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I have a 1999 f-150 and am having a problem that I cannot pin down . After starting the truck and running it for 10 min or so I shut it off and it will not restart again for approx. 3-4 hrs . When you turn the key there is a clicking noise coming from behind the fuse panel . Also the truck will not start if temp outside rises above 80 degrees . Is there a replaceable relay under there or is it the computer module ? Battery is new .
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I am having trouble with my 2001 F-150. Starting yesterday it would not start. At 1st i thought it wa the battery, so i took it off, charged it, put it back in the truck and still no start. There is a clicking noise coming from a relay in the cabin fuse box, disconnected the battery, removed relay to inspect and everything looks good. After plugging it back in, and connecting the battery, the truck still wont start and there is a clicking sound coming from the dash near the radio. Rhis is my work vehicle!!!
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I am working on this 97 F150 with the EOTF. It is not doing anything. When i turn the key on, no light on the dash comes on. When i operated the 4wd switch, nothing happens, no lights on the dash, no relay clicks or transfer case noise, etc. It has a new t case motor, the switch tests out good. I have researched for a while, and either find people with different symptoms or the original poster never updated with what the fix was. I am unsure where to go at this point, i am suspect of the GEM or the t case relay, but don't want to go replacing stuff without a basis for going so. Ive tested for voltage at the switch as well and it has 5 volts at pin 3.
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2001 f150 extended cab flareside 4x4 4.6L v8, M5od manual, 196,539 miles this morning. the clutch slave is going out so I have some grinding and extra noise but recently the motor began to run like crap. I took it and coded it. "p0403, cylinder 4 misfire" is what it read on the obd scanner screen... I had a similar issue with the COPs not working and actually allowing water into the spark plug cylinder. I replaced them all at 100,000 miles or so with new motorcraft plugs at that time.
Fixed the problem and nothing since that time. Not sure why I did them all but I did. i was dumber 96000 miles ago. I also took down the intake and cleaned all the ports and crap out of it also. Yesterday took out #4 (on passenger firewall) and it looks fine. No evidence of leak, spark plug a light tan, firing well without problems, and even gaped properly still. My question is first I understood the p0403 to be EGR related, not cylinder #4 misfiring...seems odd.
2nd: I'd like to avoid just throwing parts at this problem. The EGR is simple enough to replace and if that's what is needed so be it. I'd rather do it right the first time. I've checked all of the vacuum lines, fittings, attachments. No leaks detected with smoke/brake fluid tests either. Good suction at the PCV, all good.
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I just did an engine swap and have an odd noise that I was curious on where to start. It sounds like a buzz test on an injector at 2,250 rpm and gets louder as rpms increase but starts out very faint and get louder. Makes noise converter unlocked and locked in gear under load and free rev no load.
-2002 F550
-Fuel pressure is 60+ psi all the time
-Regulated return fuel system
-New injectors all AD
-Stock tune
-38R turbo
-New flexplate
-injector hold down tight
-new degas res
-new water pump.....
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The drivers side power window in my truck is up and will not lower. I took off the interior/trim panels. Accessed the power connector for the window motor.
I can hear the relay cycling. when I put a meter on the power connector, I get voltage applied for the "up" condition, no voltage for the "down" function.
Sounds like a bad relay to me. What say the wizards? Where is the relay located?
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2003 F350 4.4 5.4L auto. The front hub assemblies, seals, axle ujoints and upper/lower ball joint were all replaced. I bought all the parts gave them to the mechanic and told him if there's problems call me. I took a week off went to MS and he never called. I go to get truck he tells me, the bearings in the hubs are not spinning freely causing the axles to spin. I checked the hubs they are in the unlock position (Warn manual hubs). Originally auto hubs. Now i have the whole front diff spinning and the front drive shaft is spinning too. Clacking and clicking from the front wgen driving. Oh he said the front drive shaft ujoint was bad also. I paid $600 to have it all replaced and i get it back wrong. Is there something i need to check on the hubs that he maybe did wrong? Or is it possible i was sold the wrong hub assemblies?
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I bought a 2000 Ex PSD 4x4 in september. I have refreshed the suspension in the last 4 months; leafs, shocks, etc. I developed a vibration over 50mph after I installed the suspension and have been chasing it since.
I have replaced the U Joints, professionally balanced and lubed driveshaft twice, adjusted driveshaft angle to less than 1*, replaced the flanges for the TC output and the driveshaft companion flange. I have not touched the diff, but there is no decernable play in the pinion or leaks. Also, I removed the rear housing of the TC and replaced the output needle bearing and seal 2 weeks ago.
The output of the TC still has 1/4" play and a clicking noise coming just forward of the chain section of the TC. I assume the play is coming from other bearings on the main shaft in the TC.
I am about to purchase a remanufactured TC, but before I do, I need a reality check. Is it possible there is damage to the output bearing of the Transmission or something else?
I don't want to buy a TC to put in and experience a TC failure again in a short time. It doesn't make sense to me that there would still be so much play after changing the output shaft needle bearing of the TC if the TC main shaft is supported not just from the TC bearings but the output of the transmission unless there was possible play in the output of the transmission.
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1999 FORD f150 4x4 XLT
When i drive the truck straight, turn left, turn right and even backup i get a Squeaking noise coming from the front and it is loud.
When the truck is in park and i turn the wheel back and fourth it still Squeaks even inches at a time turning it i can hear the Squeaking noise.
I can have the truck shut off and i put my weight on the front bumper making it bounce up and down i can still hear the same Squeaking noise
But when i jacked up the front end and turned the wheel back and fourth the nose is gone and seems to be great.
Sounds like the Squeaking noise is coming from the driver side. What this can be?
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I have a 7.3 Excursion, 234K Miles, 4R100 Transmission. Today I was in a rush to take one of our dogs to the vet, when I hit overdrive going up a hill, it almost sounded like a clicking noise and I was steadily losing power. I came to a stop sign and put it in park and it started to develop a constant lope that was rough. Whenever I would step on the gas it would put out white smoke which it has never done before. I was able to take it a couple miles before it did the same thing except this time it shut itself off.
Recently I have been having transmission issues as it feels im losing first gear. A while back I noticed it would idle slightly in park every now and then. A couple days before this happened, I came to a stop and my truck started loping slightly and first gear IN DRIVE felt very very weak. I have recently replaced the cam position sensor as well as the ICP sensor. I'm at a loss, I plan to do a ZF6 transmission swap very soon and this is only making me panic even more.
I never dog the truck, take it mudding, etc. Oil is changed every 3-4,000 miles. I did however get it scanned a while back and I believe two codes came up for two pistons, also did an injector buzz test and they all sounded strong.
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Okay so in my 99 f150 ecsb 4x4 i believe i spun a bearing. its making an awful noise. I was wondering if it was possible to drop the oil pan while the truck is in the air and change the spun bearing. is this possible to do? with 205,000 miles on it...
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