Ford - Explorer :: How To Access Wiring Bundle Connecting Door And Car Body


May 24, 2016

I've had a problem with non-operational power windows on my 03 Explorer and in fiddling around I've found that there is something up with the wiring bundle between the drivers door and the car body. If I wiggle the bundle of wires I can get the windows operational again temporarily so there is some sort of short happening.

I'm not sure of the best way to access the wiring bundle though - they're surrounded in a rubber casing and the only way I can see to get access would be to cut the rubber casing to either open up a section or completely remove it. Trying to pull the casing back from either end just doesn't give enough access to the wires.

Is that my only option - cut the rubber casing?

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One of the latches on the jack access door broke off years ago. I want to replace or repair it. I have been looking for a jack access door for years, and then saw this forum and decided to give it a try.

Needless to say I have contacted the local Ford dealerships multiple times and they say they can not get them. I have looked on craigslist without success. I have a silver (they call it Birch or something) truck with similar leather and carpet and door panels. When I can get another door or repair the latch on the ?

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1997 Ford Explorer Engine Trouble !!! - YouTube....

And the truck doesn't give any ob11 codes.....

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Both front doors are OK, not 100% perfectly aligned with the body of the car, but MUCH better than the rear doors....

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Ford - Explorer :: 1994 - Wiring Diagram For Fuel Injector?

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Ford - Explorer :: 2003 - Wiring Codes - Windows Not Working?

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I just bought a 99 Explorer v8 2wd to replace my aging aerostar and to tow my boat. I already knew it had this problem and a destroyed rear diff when I bought it, I figured this would be the easiest problem with just a new switch. I was wrong.

pulled the fuze
pulled the headlight switch
pulled the relays at: power dist. box, keyless entery/alarm?, the box under the dash
disconnected the harness from the GEM behind the dash and from the keyless entery/alarm

Lights only go out when I pull the park lamp relay. I know what you may be thinking. But no. Its still not gonna be that easy. The relay is not bad or being activated. Its just acting as a jumper from pin 4 to 3. So out comes the test light.

At the park lamp relay (without the relay in)on the relay module I get power at 1, 5, and 4. When I ground 2 with the test light, the headlight relay kickes on. Which seems normal to me by my assumption of how the system works. Which is that these relays are only for the RAP module to flash the lights by grounding the 2 pin. Anyway... I think I've narrowed it down.

According to the wiring diagrams, the 4 pin should only get power from the headlight switch and the GEM from a white/black stripe wire. With the relay in (only to jump the power)I have unplugged both the headlight switch and GEM, and the lights stay on and there is power at 4. I figured the white/black wire may have a short to 12v and I would just bypass it. Then today I can disconnect the battery, then reconnect it and the lights will stay off. Keep in mind all other relays are out and everything is unplugged. If I plug the headlight switch back in, cycle the switch, the lights will go on and off correctly, but will eventually stay on. Even after removing the head light switch.

Does the white/black wire go to anything other than the switch, GEM, or relay. It doesn't say so in the diagram but I can't figure out why its getting power intermittently. Still thinking it could be a short I did a wiggle test on the dash harness to try to get them to come on if off or off if on. Nothing.

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