Ford - Explorer :: 2006 XLT - CEL Came On And Code Read 0402 - EGR System / Valve


Nov 29, 2014

I just picked up a 06 XLT 4.0L with 125K that was a bank repo. After 15 minutes of driving the CEL light came on and the code read at local parts counter was 0402 which they said was the EGR system/valve. Is this a common thing? What are solutions (cleaning or replace)?

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I got an 0401 EGR Flow Insufficient last week. I cleared it and it showed up again after a couple of days. I replaced the EGR Valve and the 0401 reappeared. I replaced the DPFE and the code did not reappear. Great!

About a week later, I got an 0402 EGR Flow Excessive. New EGR Valve. New DPFE. The hoses to and from the DPFE to the tube look decent. They don't appear to have any build up inside. Code 0401 or 0402 to the tube?

My first instinct is to replace the EGR valve again, assuming the one AutoZone gave me is stuck open. Is there any servicing I can do to it first? Like maybe soak it in carburetor cleaner? Or spray it with WD-40?

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Where is the EVAP System Canister Vent Solenoid? I bought a code reader after beating my head against the truck all afternoon and got code "P1451 EVAP System Canister Vent Solenoid Circuit Malfunction". My Haynes book says on the left side frame rail... can't find anything along there that looks like it (based on picture from Rock Auto for replacement part) and found some people online talking about it being in the engine compartment on the passenger side...

Just crawled all over the truck and I think I found the charcoal canister, but couldn't trace it back to the vent solenoid... There was something right next to the canister, but again, it looked nothing like the replacement part listed on Rock Auto...

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It was doing this a while ago, but seemed to fix itself and hasn't acted up for I'd say 2 months now.

For those that have had this happen before, is it as simple as cleaning the disc, or is this a sign of a larger (possible system failure) problem?? Also I should mention that I still have the original map DVD in the truck, and I think I've taken it out once in the year and a half I've had the truck, and that was just in learning how it came out.

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My brother just bought a 2006 Ford Explorer XLT 4x2 4.0 V6. Where to find the code for the keyless entry? I took a look under the dash "driver side" but didn't see anything....

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I have been experiencing a starting issue when the engine is hot. Cold starts are usually fine. I've replaced the in-tank fuel pump (pump only, not the assembly) to no avail. I was out of town and didn't have access to a fuel pressure gauge when the problem started so I couldn't say what I had prior to replacing the pump. But now, with a new pump, when I check pressure, I get about 40 psi when I first cycle the key on, but it drops right back to zero as soon as the pump shuts off. If I cycle the key on a few times, sometimes I can get it to hold pressure at about 32 psi, and it starts fine. When I shut if off, it goes back to zero psi, sometimes gradually, like a bleed down, and sometimes immediately.

My conclusion from this was that the check valve was bad. I was told it was part of the in tank fuel pump assembly. Since I didn't replace the entire assembly, this made sense. So I just dropped the tank back down, but I don't see anything as part of the pump assembly that serves as a check valve. There is a rubber nipple on the end of the return line, but I don't see how that can hold any significant pressure.

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