Ford - Explorer :: 2003 XLT - Clunk Coming From Transfer Case When Driving In 4WD
Sep 3, 2014
I am completely stumped. 4.0 SOHC 145k miles.
There is a clunk that is coming from the transfer case (at least thats what it sounds like) when im driving in A4wd. When i transfer it over to 4HI, the clunking goes away. The clunk happens on acceleration AND deceleration. I have replaced wheel hubs, upper control arms, stabilizer end links....
Checked every other piece of rubber or bushing or connection or CV joint under that thing and can not figure it out.
Also, I just replaced the transfer case control motor and the clunk is still there. Its worth noting that I am able to switch between A4wd, 4HI, and 4LO with no problems at all. I am getting ready to drive this thing into the river.....
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Something is snapping/clunk in 4 wheel about every 20-100' driven on the left side. Slightly notice it in 2 wheel but 4 it's loud and you can feel the clunk. It's almost like when you feel the transfer case bind up, yet feels like it's right in the left side, up front. Yes I have to put new tires and rotors up front, upper and lower ball joints and inner tie rod on the right side. U joint in front drive lines feel solid.
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I bought a new to me 03 explorer 4.6 tow package XLT 136000mi. Rebuilt aamco trans with 10k on it. Been checking it over before i put it on the road.. No 4x4 but the button lites work and i got into low range once. (Had a hell of a time getting back to high but eventually it did). Question is if there is 12v at the brown wire on the TC the case should be fully locked? I figure when i check it if there is not 12v at the brown wire in 4x4 high i could apply 12v directly with a jumper wire to see if the case locks to 4x4. Am I correct?
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97 F150 4x4 5.4L ... Just put this truck back on the road after being parked since 2008. While driving at 45 mph, transfer case engaged and is locked in 4wd lo. I did notice a pop about a minute after I started the truck. Drove approx. 5 miles. Transfer case engaged and chirped the back tires, slowed speed to about 5mph. Having it towed home. I'm thinking shift motor???
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2014. Noticed the feel and sometimes clunk when shifting to 4 high? My house sits up a hill and this time of year, routinely have to use 4X4 to get up. There is a little more noise and vibration than im use to. Usually shift coming down a semi flat dirt/ice road at low speeds, typically about 10mph. Going in for first oil change soon and was gonna ask them to check it out for peace of mind.
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I just replaced the transfer case BW 4405. And I noticed that the 2 sensors (front drive shaft and rear drive shaft) are bad. What is the name of these two sensors? I'm looking for a brand new ones...
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I bought a 2000 Ex PSD 4x4 in september. I have refreshed the suspension in the last 4 months; leafs, shocks, etc. I developed a vibration over 50mph after I installed the suspension and have been chasing it since.
I have replaced the U Joints, professionally balanced and lubed driveshaft twice, adjusted driveshaft angle to less than 1*, replaced the flanges for the TC output and the driveshaft companion flange. I have not touched the diff, but there is no decernable play in the pinion or leaks. Also, I removed the rear housing of the TC and replaced the output needle bearing and seal 2 weeks ago.
The output of the TC still has 1/4" play and a clicking noise coming just forward of the chain section of the TC. I assume the play is coming from other bearings on the main shaft in the TC.
I am about to purchase a remanufactured TC, but before I do, I need a reality check. Is it possible there is damage to the output bearing of the Transmission or something else?
I don't want to buy a TC to put in and experience a TC failure again in a short time. It doesn't make sense to me that there would still be so much play after changing the output shaft needle bearing of the TC if the TC main shaft is supported not just from the TC bearings but the output of the transmission unless there was possible play in the output of the transmission.
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I keep getting a check engine wrench on the readout, put a scanner on it and got the following code:
P183b transfer case code ...
What this means?
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My 4WD sport trac was running fine. I took it off road and put it in 4WD. After I was done in the woods. I put it back into 2WD and backed up to unlock. I then drove 2 hours home. The next day the transmission started shifting funny, especially overdrive almost like I was low on fluid. (which I check and I'm not) And the truck sounds like its running ruff. Is my transfer case still ingaged? Do I need to take it in for tranny work?
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I am working on my grandmother's 2002 explorer and it is stuck in 4wd. I have unhooked the plug that goes to transfer case and also took out the 4wd fuses and still stuck in 4wd. From what I have read on here that the electromagnet inside tc usually fails and does not engage or if the control fails unhooking it will make it so the front drive shaft is disengaged. So since my problem is still there after that it has to be the tc itself and should I replace tc or put a new clutch in it. Also can i take the driveshaft out it looks like behind the coupling is a slipyoke so the coupling would fall out.
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I have a problem transfer case 2006 f-150 , it tries to engage once in a while as I am driving and makes a terrible noise . I pulled the vacuum lines off at the hubs on each front hub and it stopped trying to engage. What the problem could be ?
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My '91 Ranger 4X4 has developed an odd rattle that sounds like it's coming from the transfer case. It seems to be pretty much the same whether the truck is stopped or moving, or in Park or Reverse, or in 2wd or 4wd or Low Range. I hear it when the engine is just idling, with the transmission in Park and the parking brake on. It seems to be getting louder. I have the 4L V-6 with auto transmission.
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2003 ex 6.0 limited....300000 miles ...Automatic.Merry Christmas to all.My Transfer case will not shift into 4wd . Dash light for 4wd high and low works .I get no power to transfer case 2pin connector when key turned on.Also fuses 19,27,31,33,34,45,111 are all good when checked with meter.I also swapped 2 relays in engine compartment and no change.4 WD Switch on dash has power on Green/red wire I think it is for dash light and not for operation.
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Took it in for the 10K service and squeak that started coming from under the treg. The said it needs a new transfer case.
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I have a 99 f150 with a 4.2 manual with four wheel drive I need to replace the speed sensor in the transfer case it looks a lot like the one in the rear end I've called the auto parts stores and they show nothing. What sensor I can use ? I did find one on rock auto that said it was for the transfer case but after looking into there part I found it was for a automatic ...
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My 97 4.6 ran fine but the 4x4 light came on even when the transfer case lever was in 2wd. Then one day it would not start. It cranked over fine but would not fire. I added fuel but it didn't work. I pulled a spark plug lead and attached a spark plug while I jumped the solenoid and cranked over the engine to visually check for a spark as I have done on older trucks. Well it cranked a couple of times and then it died and won't even crank now, I must've fried something, the batterys fine. If there is a fuse or something? What could have happened when I jumped the solenoid?
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I bought a 2010 f150 from the company I work for.... It had a blown front diff, when I bought it, I just put a complete front diff assembly and front drive shaft on it. Thought I was golden, but when I accelerate fast there is a slipping/ snapping noise which sounds like it's coming from transfer case area... Accelerate slow and steady up to highway speeds it doesn't happen. This problem only happens in four wheel drive.... what this could be!???
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I've got sort of a howl going on, was thinking rear end, but when i jacked up the wheels and spun the driveshaft the noise seemed to come from the transfer case area. I haven't had a chance to check the fluid yet, could it be a bearing in the t-case? Its only when i'm on the gas if i let off its gone. 2001 f150 super crew 4x4
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I got a 97 f150 4x4, 4.6 and I had the shop replace the seal 3 times and it's still leaking, the seal where the driveshaft goes into the t case, I call it the slip yoke seal, they said the bushing inside looks good, there doesn't seem to be a whole lot of play in the driveshaft, it doesn't seem to leak a whole lot, I'm about ready to just forget about it and just run it, they put a seal from oreillys in, it seem to be leaking out of the bottom hole on the seal...
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I intended to purchase a 1997 F150 4x4 today and found that the manual transfer case lever will not move at all. I have read the manual and it seems simple to move from 2H to 4H (at stop of up to 55mph). No movement in the lever at all. Owner said he never uses it and has no idea what is wrong.
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I have this 99f250 and it has a 273f, the transmission side of the case has threads stripped so I am about to remove and retap them. While its out should I consider rebuilding this thing? 197k miles, operates decently although the rear bearing on output side is my first thought to replace from mileage only.
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