Ford - Explorer :: 2002 V6 Won't Start / Fuel Pump Not Engaging
May 29, 2012
My parent's bought a 2002 Explorer 4.0 V6 very early, either late '01 or early '02 when it first came out. Besides the dash blackout (which I found a fix for, need to do) it's been plauged latley (since Nov/Dec 2010) with the intermittent issue of when... You turn the key on to start, you dont hear the fuel pump enguage, thus no start. Get towed, it works like a champ.
It's blown a fuse 1 or 2 times cause of this, had the fuel pump recently replaced (dec/jan this year) and just did it again. Our local Ford dealership figured the fuel pump went bad from sitting, the vehicle only has about 33k miles on it (dad dont drive much). What appears to be a bad fuel pump, only to have it get towed, or sit overnight and start like nothing ever happened?
Dad's ranting about not trusting the vehicle anymore, he's 80yrs old so I can't blame him for wanting to feel comfortable with knowing his vehicle should start, but it is a machine, they do break but we cant seem to get this fixed.
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I have a 2002 ford explore 4.0 sport 4wd. I have a problem with my car, one day I tried starting the car and it didn't want to start. So i replaced the fuel filter and the car started. then after starting it a few times it didn't want to start anymore, so i took of the fuel tank (thinking bad gas, and there was stuff in the gas) so i take out the old gas out and put new gas, and bought a new fuel pump and filter, and when i put the gas tank back on the car, it still didnt want to start, so i take the fuel pump and find a random battery and connected it to the fuel pump and the pump spins so it works. I connected the pump to the car by itself not it the fuel tank (from underneath the car) and i was under the car to see if the pump turns on and someone tuned the car on, and the pump doesn't turn on (doesn't spin or anything). Long Story short, what i should do? Also I was looking for the fuel pump fuse and couldn't find it (thinking it might be the fuse) what is the fuse number or where its located.. i know where the fuel pump relay is, but just not the fuse. Why the pump wouldn't turned on??? The pic is how my fuse box looks like(there are many different version of the fuse box just wanted to show you how mine looks)...
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I have a 2000 4.0 Explorer that sometimes will not start. It has happened on cool mornings as well as hot days after I shut it off, for example, shutting it off to fuel up. I always turn the key to the on position and wait a second or two before cranking, and when I do that, I can usually hear the fuel pump. It's when I don't hear the fuel pump that I know it won't start, and sure enough, crank and no start. My question is, is the fuel pump going out? Or another thought I had was maybe the inertia switch starting to fail? It runs great when it starts, just has a problem starting sometimes.
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I have an 04 Ford Explorer XLT 4.0 Flex Fuel. There has been loss of power to fuel pump. Relay and fuse both good, replaced the inertia switch...still nothing. Could a FPDM (fuel pump driver module) have anything to do with this issue? Or what should I check next? I am definitely at a loss as to what the issue could be! I know it is fuel related because I used starting fluid and it started right up and run for just a few seconds, so that should rule out ignition I think.
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Sometimes after running my 94 Limited, it doesn't want to start - it does crank - like it's not getting fuel. I have found the work around and want to know if it would be fixed by replacing the fuel pump relay.
The symptom is just after starting, it starts to run poorly, and then dies out, then will not start at all. I use to keep trying to start it for 20-40 minutes and suddenly it seemed to work.
It seems the work around is to turn the key to on for about 5 seconds and then turn it off - then it starts and runs as good as ever.
So, is this a symptom of a bad relay? I thought I'd start there because of the cost of the relay is fairly cheap. 1994 Explorer Limited 4x4?
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Having a problem with the fuel pump engaging. Warm or cold same problem. When I turn the ignition on I can hear the fuel pump engage and the car runs fine on start. Other times I turn the ignition on and don't hear the pump engage, thus no start. But repeatedly turning the ignition on an off I get the fuel pump to engage and I have start, will run until I shut it down. been doing this for a couple of weeks now. Is this an ignition thing or fuel pump? No wiring diagram. Replaced all relays, battery good. Never did anything with the fuel system.
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1995 Ford Explorer, 4 ltr. engine, pushrod. Will not start. Replaced fuel pump, fuel filter, every relay, pressure regulator, and the crank position sensor. I realize there's a whole bunch more parts under the hood, but I am ready to give up. Before the fuel pump would not run. Reason for replacing the parts. Now it won't stop running and you can feel the fuel by-passing at the pressure regulator. When checking the pressure at the rail I get zero !! I used a tire pressure tester for this. And, like I said no pressure. This vehicle has around 170,000 miles on it.
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I've got a 2002 Ford Sports Trac that won't start ! It will crank till battery dies but is not getting fuel. I have had it towed 4 times in the past year. of the 4 times,this last time it wont start. Every time that I have had it towed back to my house and dropped in the driveway it has started up with no problems. It will run for a few months or more.This last time it would not.
Could this be an electrical problem.Maybe loose ground somewhere or something else. Would like to rule out some things before investing in a fuel filter or fuel pump. Would hate to buy new FuelPump and that not be the problem. Can't find free wiring diaghrams for this issue.
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I just got delivered a 7.3L from down south. Batteries were dead so replaced both. Fuel was a couple notches above red line (much closer to red line than 1/4 tank) so I added about 7-8 gallons.
It will crank forever and ever...Won't start.
With starter fluid it starts but not strong enough to pump the pedal and rev it up to keep it idling.
I know s-fluid is bad but if I continuously spray with key turned forward it will run but as soon as I let go of key it shuts off.
20 degree weather and it was delivered to a parking lot so I cannot plug it in.
Was told to check filter cap, turn key, and see if it fills bowl with fuel....if not then it is fuel pump. Someone else mentioned that it could be bad crank position sensor? Does this sound like fuel pump?
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I have a '97 Explorer XLT with a 5.0L V8. Recently, I've developed a problem, in which it doesn't always start. Sometimes, when I turn the key, there is a very loud click (as if the solenoid is engaging), but there is no start. The battery is NEW, and confirmed good, and the terminal connections are tight. I have also replaced the solenoid, but the issue remains.
If I turn on the headlights, before trying to start it, the lights DO NOT dim when the key is turned...indicating NO draw, on the electrical system. I can try it several days a week, unsuccessfully. And then, one day, I can turn the key and it will start as if there was never a problem to begin with.
I have lost confidence in my favorite vehicle, as I am afraid to drive it if/when it does start, for fear of being stranded. I am thinking it may just have a bad armature, or windings in the starter, but if that doesn't correct it, I can't return the starter (as it is an electrical component).
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After replacing fuel filter, pump relay, and air filter for good measure my 2002 f250 v10 gas engine still wont start. What to do?
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I have a 03 explorer sport trac that has no fuel pressure the pump will not run. It is a bew pump just replaced it amd drove 4 miles cut it off filled up with gas now it wont run I replaced the pump again thinking I might have got a bad pump but it still wont run. I've checked the relay and inertia switch I have the 5 pin connector on the fuel pump module. 1 wire has good power to it but the pump won't run...
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My friends 2000(I think) explorer With the 4.0 86k has burnt up two pumps in two weeks. This last one only lasted a day. There was over half a tank of fuel in it when installed and only drove it to work and back, about 50 miles. Next morning he went to leave, nothing. Pump won't run. Checked fuses and relays they were okay. Why would this be happening?
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Just did a complete engine rebuild on 2003 Explorer. All back together....have new battery, starter working, spark at plugs lol crank but no start. Next check is fuel. Fuel pump WAS working fine when timing chain guides went about a year ago...(had to rehab 2 parents and finish bath remodel before pulling engine) So... 1 year later I can't seem to get the fuel pump to work. I checked all fuses and relay. The fuel gauge is working - full tank.
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I'm working on one of our fleet vehicles here, a 1995 Explorer. about 2 months back, it stalled out. Got it back to the shop and turned the key on .... I couldn't hear the fuel pump. I replaced the fuel pump and the fuel pump relay. Vehicle started right up and seemed to run O.K. About 2 weeks ago, it stalled out again, same symptoms, acts like it runs out of gas and can't hear fuel pump.So, I have been playing with it and find that it starts up great in the cool mornings. In the afternoon when the temps are hotter, it won't start (can't hear fuel pump). The following morning when temps are cool, it will start right up and can hear the fuel pump. I almost wrote this one off as a defective fuel pump, but I'm not sure on this one.
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I have an 03 Explorer that had a starting issue. Long story short, it had no fuel pressure. So after testing the relay, I switched out the pump with an Airtex unit . All seemed fine...for a while.
Became hard to start again, checked Schrader valve with the key on, and not running, no pressure. Strange though, it would run.
So got the fuel pressure gauge on it. Turn the key and pressure will go to about 5-10psi and then drop to zero. Turn key off and on again, up to 5-10psi, then drop to zero. Turn the key to start and pressure goes up to 10psi, then starts, then goes to 30 while running and you can drive it around. Shut off motor and pressure goes down to zero.how the sending unit is supposed to hold fuel pressure and not release it? Is there some kind of check valve in the sending unit assembly that can be cleaned or does it need a whole sending unit with another pump? I already spent the $100 for the pump, and it is working if you can drive it!
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The other day, my father-in-law was driving my '91 Explorer and it just died on him. I assumed that the fuel pump quit becuase it wouldn't come on when the switch was turned on. I had a brand new lying around so I dropped the tank and put it in but it still won't work. I checked the inertia switch and it wasn't tripped. There is no power coming to the new pump at all. When the switch is turned on, there is a noticeable "click" inside the engine bay. Would that be the fuel pump relay making that "click"?
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93 explorer 215000 miles on it runs like a champ 99.9% of the time. I am on my way home today on the highway going 75mph when all of sudden it started slowing down and sputtering. I quickly pulled over and as I did the car shut off. When I was pumping the pedal nothing would happen. I initially thought fuel pump is dead as I dont know if its been replaced. 45 minutes later on the side of the highway after multiple times trying to start, it does and I cruise the next 20 miles home no problems at all????
Got home started it a few times, NO PROBLEMS!
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My '97 Explorer is struggling to take on fuel at fuel fill. Started all of a sudden...At gas station last week I inserted nozzle and attempted to fill tank as I normally do. It would not accept fuel at a fast pace. It keeps clicking the gas pump trigger off. I keep squeezing and it keep clicking of every 1-2 seconds!! What can this be? What steps can I take to analyze before I start replacing parts at random?
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I have a 2000 Ford Explorer with 4.0 SOHC engine, I have had some cold start problems. I cleaned the IAC and the problem went away for a few months and then came back. Two days ago the temps got very cold and it would not start at all, I re-cleaned the IAC and still no start. I replaced the fuel pump with an aftermarket pump and engine started right away. Now I have a rough idle, bad skip and bad exhaust odor. I am still thinking IAC but I am concerned that the aftermarket fuel pump is pumping to high pressure or that I may have crimped the return line. I have driven about 30 miles hoping the computer would make adjustments, still runs rough and the check engine light has not come on.
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01 7.3. Cranks, won't start. Tank was at 1/4 but is full now. The lift pump runs, I can feel and hear that the motor is spinning when I cycle the key. I removed the fuel filter and cycled the key and get no fuel into the bowl. It looks like the lines are stainless from the pump to the tank so I doubt it is sucking air. I pressurized the tank with a shop vac and I get fuel coming into the filter housing. Am I missing something obvious? I have never seen an electric pump that would run and not pump fuel. I removed the suction line at the pump and don't feel any suction there.
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