Ford Excursion :: Rattle Noise Coming From Inside The Tailpipe


Jun 1, 2016

I have a 2001 Ex with the 6.8, stock motor, exhaust etc and I have had a rattle I have not been able to track down. I finally crawled under it the other day with a buddy (auto body guy) and we isolated the noise to be coming from inside the tailpipe, just about where it bends by the rear tire/wheel. I ran a fish tape up the pipe and it seemed to stop right in the area of the bend. My question is there a baffle of some sort in there?

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It tends to occur when the vehicle is stopped and is just starting to accelerate from a stop. It can also occur when the vehicle is breaking to a stop. It doesn't sound like break pads (not grinding metal-on-metal sound).

At a stop, I can shift the automatic transmission into neutral and rev the engine a little and the sound will occur, but it doesn't seem to be dependent on any specific RPM nor does it co-vary based on increases or decreases in RPM. Basically, when I rev, the sound simply occurs. It is of variable intensity and duration, and is very random in peak of volume and sequence of noises. If I didn't know better, I'd swear there was a chipmunk under the hood (I looked, there isn't.)

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The noise is coming from the back of the engine near the firewall. It feels and sounds like it's coming from the throttle body plate and vibrating the gas pedal. I cleaned the plate and it isn't loose.

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I recorded some sound: 4.6L dohc "rattle" from above transmission - YouTube .....

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The smoke looks black coming out of the tailpipe but little blue after it gets out a ways from the car. Where to look??

I did just replace a piston and install a head gasket spacer. I don't know if that could be causing it some and it will go away with some driving or what?

I have not taken it out on the road as I have some brake work to finish. so mostly it idled.

Here is a link to a video on what the car is doing : [URL] .....

Its a 01 engine code....

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