Ford Excursion :: No Start / Would Barely Crank


Jan 28, 2013

My Excursion didn't start the other day. It would barely crank. A new Interstate battery was installed about a year ago.

I jumped it and it fired right up. I went inside and left it running for about 20 minutes.

The next day I started it up and drove about 5 miles. I noticed whenever I was braking both the audio and lights on the radio would cut out.

It sat for about 4 hours and then wouldn't start again. I jumped it again and stood next to it while it was warming up.

I noticed the interior lights got dim, the radio cut out again, and then the entire gauge cluster went crazy. The needles were jumping around and would then shut off, then jump around again. Whenever I increased the RPMs the problems would stop.

I got home and it sat for about an hour. I tried to start it again and it would barely crank.

I'm trying to avoid a trip to the parts store to have the alternator tested since I'll have to jump it again... and worse, I could get stuck on the side of the road if it completely dies.

I'm guessing the alternator is shot. Could it be anything else?

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When I tried to start it, it will crank, but not start, white smoke comes out of the exhaust, and glow plugs seem to be fine. One thing I did notice is that the fuel pump under the driver side of car was making a wired noise when turning on the ignition, it was not a constant hissing sound that I used to on my other cars. I poured a small amount of condensation remover in the tank, the tank is half full, but still no start.

After trying a few times, it did sound like it would get better, but that only lasted for a second. Strange problem, I think my fuel pump is acting up, but I don't know for sure yet. The fuel pump did work when I parked it. Could it be a fuse that does it? I checked the hpop to see if there was any oil there, and it was.

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Having some problems with my truck.... First off I bought a 2002 excursion and drove it for one day. Then I was at the car wash cleaning up the truck. Then I saw the window fogging up so I turned the car off. Now it won't start.

I had previously installed a new stereo, but had some problems, so I ran the remote wire to the fuse box, because the wire in the harness wasn't getting power.. So after a little trouble shooting we found out that the fuel pump wasn't working or was bad.

We replaced it, now it has pressure but will not start, will start with starting fluid but will not crank on its own. someone told me it may be a bad PCM? and a dealer can only replace it... I don't have tons of cash, as i bought this truck on 8/30/12 and this happened the day after i bought it.

The previous owner has paid or the fuel pump replacing but I don't think its right on my part to have him pay more money as this may be a mess up on my part with hooking the radio up to the fuse box... we have tried the fuses,realys, crank sensors...

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Ford Excursion :: No Start Or Crank But Clicking / Buzzing / Dinging And Blinking

I have a 2000 V10 4wd. I'm going to list what happened in time order to best describe this problem. Sometimes when key is off there is a clicking from under the brake proportioning valve and sometimes a 2 second long buzz. When this happens, the A/C blower motor can run with key out also. If mistakenly left on over night it kills the battery.

I also notice that sometimes while driving my airbag light comes on randomly and sometimes it dings with doors closed. Also a few weeks ago the overdrive light starts blinking every few days. A few weeks later it wont start. No crank. So I put in new starter because mine was looking pretty crusty. Still no crank, but if I jump connection on inner fender solenoid/relay, then it starts fine.

Next day I put in a new solenoid/relay on passenger inner fender. Cranks fine and starts fine for the whole day until it randomly begins cranking by it self. With no key in. It did this several times even after re-checking everything and cycling key switch to check for bad connection there. The trans starts shifting hard, like the line pressure increased and sometimes it growls a little when it shifts into 4th

I then figured it was the Digital Trans Range Sensor which only allows start signal to go from key switch to the inner fender solenoid/relay if the trans is in park or neutral. I tested the DTRS and it seems to be working fine. It only has power at the solenoid if its in park or neutral on the tan/red wire, but the wht/pnk wire has power even when not cranking.

Being I couldn't figure out why it had power, I cut the red/lt blu wire at the ignition harness and ran a wire from the key switch side to the solenoid. Cranks and starts fine for 2 days and no mystery cranking either. Then after my wife had it all day acting fine I go to leave work that night in the rain after working a 14 hour day..... no crank. I noticed the "THEFT" light blinking but I've noticed that before and never had an issue starting.

When I came back to work in the morning it cranked and started fine 3 or 4 times then crank but no start again. I reconnected the crank wire back to factory thinking I bypassed something necessary. No change. Still acting randomly. I just ordered a VSS for the rear axle and a new DTRS for the trans. Gonna put these in today and test. Next will be a key switch since I'm having things work with key not on and I have 8volts on my grey/yell Accessory wire with key off.

I found a relay that clicks when inserted in it's socket even if key off. Its located driver side by Firewall by the Brake Booster. It has a tan/red wire(same as activation wire on inner fender solenoid but doesn't effect starting.

I have a schematic of starting system but I can't post pics because new acct here. The starter wire is red/blue at Key Switch then wht/pink after Central Junction Box, then dk blu/org after CPPJ clutch pedal position jumper(mine is auto trans. thats why is has factory jumper) but then turns to wht/pink before the DTRS then tan/red out of DTRS and at solenoid(I'm not sure it goes direct from DTRS to solenoid but color stays). As mentioned earlier, the white/pink wire has power but it shouldn't unless cranking, so its either getting it from the CJB or from where it changes from dk blu/org to wht/pink. Is there anything between the CJB and the DTRS? If nothing then why does color of wire change, and what could be giving the wire power?

Just as a note, in case it matters....my interior lights don't come on when door is opened but when it is open it dings like the key is in even when its not.

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Exhaust broke loose and wrapped around drive shaft and ripped the sensor wires apart and threw the pipe somewhere? So I am assuming that there was an oxygen sensor located on that portion of exhaust that is now lost.

I thought no big deal I will just drive to a muffler shop and get it fixed, but the Ex would barely move. So i guess i will have to tow it, how I can get the truck to run missing the pipe and sensor.

My questions are:

Is that an oxygen sensor that goes into the exhaust pipe?

If so, can i just buy the sensor and pigtail, wire it and then drive to get exhaust fixed?

Is there a way for me to drive it without wiring in a new sensor instead of paying for a tow?

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