Ford Excursion :: Coolant Leak Developed After Flush


Sep 6, 2017

I did a coolant flush following the instructions posted on this site. In fact I did a little more than just a flush - replaced degas bottle cap, replaced thermostat and installed a coolant filtration system.

There were no leaks before I started and the only reason I did the flush was that there was green antifreeze in it.

I noticed that there was half a gallon of coolant under it in the parking lot this afternoon - the degas bottle still has coolant in it, so I drove it home and inspected the thermostat housing and top radiator hose, as well as all fittings and hoses installed as part of the coolant filter. Everything was dry.

I tracked the leak to the lower radiator hose - the one thing I did not touch as I drained from the petcock. Coolant is running down the lower radiator hose.

Could the new radiator cap have increased the pressure in the system to a point where it identified a weak point that was not leaking before?

My temps are great, ECT is stable about 188F - 190F and EOT is stable around 192F - 194F. I ran it hard and got temps up to around 200F and they both came back down to 192F range very quickly when I backed off. They were actually running about 5F higher before the flush.

I will try running the old cap to see if there is a difference, but if the lower hose is the weak point I'd prefer to replace that and run the new OEM cap.

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There is a ticking sound, and the car sounds like a freight train chugging. The car still runs and still has great performance than ever before (due to the new plugs)

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You can't really hear it from inside the car, and it only seems to be happening after the car has been warmed up. It does not happen during a cold start at all (in the mornings).

The ticking sound stopped for a bit when I ran the motor flush, and changed the oil. Now the sound is still there, but it is A LOT less annoying than before. The car also has A LOT better performance with the new plugs, I seem to be able to take off a lot better at lights.

Here is what I still need to do:

Change the engine air filter.
Double check the throttle body and intake.

It is a 2004 Camry with 182,000 Miles. The ticking didn't start until after it came back from the shop, which has me suspicious. Shop claims nothing is wrong, which is a load of BS.

What I am thinking:

Stuck valve
Lifters
STILL dirty intake (shop could have done nothing and charged me for it)

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