Ford Excursion :: Clunking Noise In Front End Only Happening During Suspension Travel


Jul 1, 2015

I have a noise in the front end that is only happening during suspension travel. It is really bad on bumpy roads. I thought it was my sway-bar end links but they are a year old and tight. I have checked the shocks and they are tight. It sounds like a clunking noise. Could the front drive axles be making this noise while not locked in?

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Ford Excursion :: Front End Clunking Noise?

I've had a front end clunk best felt on the floorboards at very slow speeds on uneven ground. I've read for a month on this site on this issue and have replaced the ball joints and sway bar end links with Moog parts. New shocks also. Well I've improved but its still there. I cannot budge the trac bar bolts with breaker bar. The axle u bolts seemed loose so I tightened them but I'm not sure of the torque specs on them. What are the torque specs on the u bolts and where to go from here?

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Sedan :: Clunking Noise In Front Suspension Only Sometimes When Turning

So I got a steering problem and it's got me going crazy. I have a 06 g35 sedan lowered about an 1.5 inches. It's been about 5 months since I lowered it, lately I've been herring clunking noise in front suspension, not all the time but only sometimes when I turn. The other day my steering got really stiff and when I turn the steering won't return to the center. My Power steering isn't making any noise and I'm good on fluid. A lot of people say my ball joints but don't they usually make a lot of noise when they go bad ?

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Golf IV / Jetta IV :: Clunking Noise From Front Suspension

I am trying to find origin of clunking noise, but it is difficult to do as there is no visual signs and no excessive movements in any components.

Little bit of details and video. Noise occurs when moving rapidly steering wheel on stationary car with running engine. Not noticeable when at speed. Wheel is not vibrating and cv joints not clicking. Very tiny free movement in steering wheel about 1mm, but I am not sure if that is related maybe a completely different issue there. Mot tester make an advisory note that steering system slightly rough, but its not that useful to find an issue.

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Passat (B5) :: Clunking Noise In Front Right Suspension At 67,000 Miles

My 2002 Passat Wagon (2.8L, FWD) has started developing a clunking noise at 67,000 miles in the front right suspension. Based on forum search here, it sounds like a common problem with the control rods, tie rod ends, ...

I looked at the control arm kits available at ECS Tuning. Is this a DIY job for someone with only moderate mechanical skills? I have never performed front end suspension work before. How difficult is it? Special tools needed?

If I had it done (both sides, upper and lower) at an independent repair shop, how much might I expect to pay?

Lastly, is it best to replace all the parts (as provided in these kits), rather than isolating the part that is currently causing the clunk and just replacing what needs to be replaced?

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Ford Super Duty (1999-2016) :: Crunching / Clunking Noise Coming From Passenger Front Suspension

2012 truck, started making a noise today. I cannot tell what it is, but seems to be coming from the passenger front suspension, its a crunching/light clunking sound, happens when going over bumps, when the truck pitches one way or the other turning, and coming to a stop....

Truck has 6k miles, I did a quick visual inspection this afternoon, didn't notice much, but the sway bar endlink looked a bit odd though, not sure if normal, its gota little bend too it and seems to just contact the vac line mounted behind it, seemed unusual...

Maybe its its just one of the crappy rancho branded shocks is junk?

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Elantra MD (2010-15) :: 2011 - Clunking Noise In Front Suspension

I have been frustrated with my Elantra's handling from the time I purchased. I feel that the car is setup poorly and has design/OEM part issues.

I have improved the rear-end "hop" issue by replacing the OEM rear shocks with the KYB Gas-A-Just's -- a big improvement in handling the bumps. But the rear-end solid axle on such a light car is just crap...

I have developed quite a bit of 'clunking' noise in the front suspension.

I am considering replacing the front-end shock-strut assemblies with KYBs -- I'd love to hear if it made a big difference. Also wondering if I should change-out the 'sway bar link' while replacing the shock/struts.

I'm just so frustrated with the way this car handles (I've driven Subaru's, Honda's, and VW's) compared to other cars. I feel it's a combination of low-quality OEM suspension parts, rear solid axle, light weight, crappy electric steering settings, and tires that are too wide and too low-profile for such a light car. (I have the limited with 17 wheels).

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Ford Excursion :: Clunking Noise - Front Sway Bar End Links

I plan on replacing as I have a clunk happening. Thought I'd try here first.

Is there a brand that's better? 1Aauto has OEM. Is there a brand that's better or makes a difference?

Or is a front sway bar end link a front sway bar end link?

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Ford Excursion :: Clunking Noise From The Left Front Going Over Bumps

I need to replace the rubber axle bumper guards. I have a clunking noise from the left front going over bumps. Troubleshooting I found the left front axle bumper guard is missing, right side is missing chunks and dry rotted. I had a question about how they attach. The one that is missing looks like a rusted bolt snapped off. Is it safe to assume a bolt goes right thru the center of the bumper guard into the frame? Couldn't tell on the right side it is in bad shape. Right front bolt may have sheared off on the bottom and just held in on the top by what is left.

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Sonata NF (2006-10) :: Clunking Noise Around Front Suspension / Wheel Arch

I have a 2005 NF V6 Sonata Elite - for some time now there has been a sporadic clunking noise in and around the suspension or front drivers side wheel of my car. It got a lot worse a week ago when I took the car off sealed roads for a short distance, almost sounding like a CV that had gone. However a mechanic checked the car over a few days ago and found the CV was fine, as was the driveline. It seems to clunk more when turning, and when I put the power on or off. I also detect a slight vibration or hum coming from the area concerned when taking gentle bends at moderate speed on smooth roads. I can assume the wheel bearings are fine, although the mechanic I went to perhaps isn't very familiar with the make/model of car. They went around the suspension and tightened some of the struts, which made a small improvement I think, but the car is still making the noise. What was the cause of the noise if known?

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Ford Excursion :: 2000 - Clunking Noise Form Front Axle?

I have a 2000 ford excursion limited when i drive a loud clunking noise comes from the front end, so i pulled the front passenger tire off and realized what looks like the axle bearing behind the hub assembly is rattling around. What part is that. I am going to post a picture tomorrow in the day light.

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Passat (B5) :: 1999 - Clunking / Popping Noise From Driver Side Front Suspension?

We have a 1999 Passat GLX 2.8 auto. I recently put on a new inner and outer tie rod as well as a lower forward control arm. The issue that we are experiencing is that when accelerating or braking hard there is a popping/clunking noise coming from the driver front area. When accelerating or braking normally/ smoothly it is fine. But, as I said accelerate or brake hard it will make a single pop or clunk and that is it, just once when braking hard or accelerating quickly.

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Tiguan :: 2012 - Clunking / Rattling Noise Coming From Front Passenger Side Suspension Arm

I just purchased my first VW, a 2012 Tiguan SE in Night Blue Metallic. The level of fit and finish, handling, and general feel are miles ahead of my old '04 Jeep Liberty.

Anyway, I've had the car for about 250 miles and have noticed a clunking/rattling noise coming from what sounds like the front passenger side suspension arm. The noise is fairly quiet but seems to consistently happen when turning left over uneven pavement.

I plan on taking it to the dealer this weekend and it is only a minor annoyance, but a shame since the rest of the vehicle is so quiet and refined.

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Golf IV / Jetta IV :: During Accelerating And Braking Clunking Happening

Clunking happening when accelerating and braking, but is not noticeable if I shift without too much kick between 1st and 2nd. Clunking is heard right under my feet and sounds like its dead center in the car. Some slight metal scraping sound can be heard like a bolt is loose (none found).

Replaced: Tie rod assembly, both axles, doggone mount, struts, strut mounts, strut bearings, sway bar bushings.

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Ford Brakes/Suspension :: Clunking And Rattling In Front End

I have had a clunk in the front end that started out as a light clunk that was sometimes noticeable. It has now turned into a clunk that can be heard very often. It sounds like a hollow clunk. I'll try to explain it so it makes sense...If I'm going over a bump or speed bump or something like that it doesn't really do it noticeably. If I'm driving a get to a place where the road is uneven or there is a hole or pothole and the front end seems to "fall into the hole", then the sound is very audible, and I can feel it slightly in the steering wheel and under my feet in the drivers floorboard. So, I've had the front end checked out 4 times and between what they said to do and what I've read on here...here is what I've done so far......

Changed end links with moog end links
Changed sway bar bushings with moog bushings
Undid the bushing mounts from the front frame and wired the sway bar up to keep from flopping around. No change in sounds
Didn't get rid of the clunk....

Had front end shop check out truck... They said ball joints were ok, no play in them. They did say that they could feel some "clicking in the pitman arm pivot" when turning the wheel. Like something was loose in box.

I've changed shocks and bearings.

I can grab a hold of the passenger outer tie rod at the adjustment sleeve and rotate the tir rod and it will rotate around in the socket and hitting on the insertion point and make a metal thud sound.

Again, took into shop and they said that would be normal b/c the tie rods have to have that to keep from binding up in front end.

My thinking is that if the tie rod rotates that much, then it is rotating the drag link which in turn puts stress on the pitman arm which in turn has either broken or sheared the pinion shaft inside the box and then when I go over a hole, it moves and all of the above is put into motion.

Shop (Ford) basically called me an idiot and that wouldn't be the cause.

So, now onto my thoughts and questions....
Radius arm bushings
Axle bushings (????? how many and where are they all located)
tie rods and drag links..

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Ford Excursion :: Clunking From Front End?

I recently ran into the "clunking from the front end" problem with my Excursion. It is 2WD but this might apply to all. I had the clunk under my left foot while driving over a series of small bumps. It was a rapid clunking. One big bump, or things like speed bumps did not produce the noise or feel in my feet. Only rapid irregularities in the road at 35 mph or greater made it happen.

It made me crazy trying to figure it out. I tried everything. Both sets of swaybar links, shock mounts, track bar mounts, made sure brake calipers were tight, you name it. It showed its ugly head every time I hit small bumps in succession at speed. Even tried to re-seat the coil springs but that didn't work! My front bearings made NO noise. There was NO play in them by hand while up on jacks. I had taken them out and repacked them while replacing front brakes. At my wits' end, I went for a "hail mary" shot. I purchased new bearings. Took it all apart, packed the new bearings and replaced.

Low and behold! The damn "clunking" is now gone! So, in short, IF you have a clunking that nothing else seems to fix, just try replacing the bearings even IF you feel NO play in them. I couldn't believe that bearings that felt so tight by hand would be causing such clunking.

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Golf VI R :: Front Suspension Clunking Over Bumps?

Aside from the clutch and gear changing noise, recently I've been noticing something that sounds almost like a rattle when going over bumps, say a series of filled potholes on a highway where they just slightly bump to move your wheel around, it's not that deep thumping you would expect to hear but it sounds like something is loose in terms of the suspension.

Happens on the front and seems like its coming from both sides. To me it sort of sounds like they forgot to tighten something up when they removed the shipping "blocks"/spacers, but I am not exactly sure what to check. I really do not want to visit the dealership at only 600 miles on the clock ...

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Golf IV R32 :: Clunking Sound From Right Front Suspension When Going Over Bumps

I have a clunking noise from the right front suspension when going over bumps. I've replaced the Strut bushings that were collapsed, the control arm bushings that had play and the noise is still there. There is no play in the links. There is a slight noise in the sway bar bushings when struck with a rubber mallet. I hate to keep replacing parts chasing down this noise.

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Passat (B5) :: Front Suspension Clunking Vibration At Low Speeds

This just started happening on the driver side. Going over bumps and slight road wobble type imperfections make a medium pitched clunk sound. The sound stops as soon as I press the brakes ( which I just replaced last week). I do have a worn out bushing on the curved lower control arm. Could that be it? Do I need to replace all control arms or can I do just the curved set? If thats the issue.

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Saab - 9-3 :: Right Front Suspension That Has Been Making A Clunking Sound

Today, I took my 2007 Saab 9-3 2.0T with 67,000 miles on it to a local mechanic to check the right front suspension that has been making a clunking sound when hitting potholes, etc. I was told that the right front coil spring is broken. This afternoon, I looked on line on some of the Saab discussion boards and saw that for cars up 2006 that there was an extended warranty offered for 10 years and 120,000 miles due to multiple cars with this problem caused by an, allegedly, faulty design that allowed the springs to corrode and fail prematurely in snow belt states that salt the roads.

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Ford Excursion :: Front End Clunking / Track Bar Bushings

So I can clearly see the track bar clunk in and out about 1/4 inch when the wheel is turned in either direction...guessing its time for new bushings.

What's the latest and greatest on these? or is "whatever they have on sale at summet from moog" is fine?

OEM only? Truck has a 4" lift, stock bar attached to the drop bracket.

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