Ford Excursion :: Changing Rotor - Can't Remove Broken Bolt?


Nov 8, 2013

I was in the process of changing out rotor and pads and my caliper bracket bolts while loosening them. The weird part is the bolt was turning in the process. The passenger side was easy as pie. The drivers side has me stuck. I have tried to drill out the broken bolt but noting is working. I don't know where to go from here. I have already purchased a new caliper and the bracket that goes with it. I just need to get this old one off so I can move on.

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Ford Super Duty (1999-2016) :: 2004 - Changing Shift Motor - Transfer Case Stuck Due To Broken Bolt?

I'm in the process of changing my shift motor on my 04 f350. I can't get it off because of a broken bolt. The previous owner must have done this before, and snapped the head and some of the shaft off, so it's basically an alignment pin that's recessed into the hole on the motor. For some reason it's holding the motor on, even though I don't think the hole is threaded. Any way to get it off. I'm thinking that taking a MAP gas torch to the casting on the motor may be my best bet.

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Ford 7.3L Power Stroke (1999-2003) :: How To Remove Driver Side Rear Rotor

I noticed my rear brake smoking on the truck really just the rear driver side. I had replaced the pads and caliper and rotor a very long time ago. What I think happened is the parking brake got hung up somehow. The wheel was extremely warm and the reason I noticed it was not only the smoke but I felt some sort of wobble or almost out of alignment issue.

When I got home I noticed the smoke and extreme heat. I removed the caliper and the pads look still "new" and evenly worn. I did bleed the caliper just to make sure no air, I even put a spacer in the caliper and my wife applied the brake and they closed appropriately. Then I was trying to get the rotor off and no success. I did adjust the parking brake but I am not sure if you move it up or down to loosen it up?

I have used PB Blaster to try and loosen it up, rubber mallet while I turn it (although it does not turn easily at all), I sprayed it inside where the adjuster is hoping it would seep down between the shoes and the hub. I heated the hub up with a little torch - no success. I was thinking of using a wood piece as a butter and hammer from the inside out on the rotor but fear that will warm the rotor itself.

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Ford Escape / Hybrid :: Broken Bolt But Can't Get Control Arm Out?

well Im working on mother in laws 2002 escape...replacing wheel bearing and ball joints...I went with replacing control arm with ball joint already pressed in , I did try to press out old ball joint first but it wasn't budging...so I went on to the control and the back bolt came out fine...except threads at top of bolt look worn bad...anyways moved on to front and it was tight and moving along good...sprayed down with pb blast moved it back in sprayed again and waited a bit....as I went to bring it back out it snapped....I got the broken bolt out...it broke right at where the threads start...anyways Im having problem with gettting the control arm out while the rest of that bolt is still in there.

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Ford - Focus :: Control Arm Bolt Broken During Wheel Alignment?

I've had two control arm bolts broken in the last year (resulting in the arms being replaced) during my '3 year alignment' program.

The bolts have been broken and then I get a call and a bill for the new control arm and labor.

Is it that common to break the control arm bolts when aligning the wheels? I do live in Michigan where salt is used on the roads.

There are some other things that seem have not inspired my trust (billing mistakes and not torquing the rear wheel after replacing the arm and letting me drive home) ...But, I want to be fair and if this/these are regular occurrences I'll go back and work with the shop.

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Ford F-150 (2004-2008) :: Top Right Idler Pulley Bolt Broken

Doing some charity work on a '04 5.4. Noticed top right idler pulley was sitting on a 45* angle, figured it was shot and decided to replace it. The bolt broke. Borrowed an Easy Out. Short version, I have a very messed up bolt hole. Tried drilling and tapping but couldn't get it to bite and was scared to go bigger. I don't know if the threaded part pulley actually mounts can be replaced and if so how to go about it. Not sure how much deeper I can drill if it can't be replaced? At a standstill.

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Ford F-150 - 1997-2003 :: Broken Exhaust Manifold Bolt Removal

I have a 1999 ford f150 4.6 engine and it has an exhaust leak but wondering what is the procedure to remove a broken bolt and the rest of the bolts on the manifold

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Ford Ranger / B-Series :: Broken Bolt At Downpipe On Exhaust Manifold

This is for a Pontiac Vibe. I broke one of the bolts that connects the exhaust pipe to the exhaust manifold. Need to get some type of nut/bolt/spring that I could use to fix it. The bolt is sticking out of the flange about 3/4" if I had a long nut to screw onto that?...........

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Elantra HD (2006-10) :: Unable To Remove Rear Brake Rotor?

2008 hyundai elantra. I'm trying to replace the rear brake pads and rotors. I was able to do the front ones easily. Any good tips to remove this rotor. I have tired tapping on a rotor and it wont budge.

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Golf VI R :: Changing Front Brake Replace Rotor And Pads?

Just got out of the dealer they said they recommend front brake change. They quoted me for ~730 just for Rotors/Pads/labor on the front (I am going to shop around).

I tried search Golf R Brakes info prior to posting but alot of the searches are for people buying Golf R brakes for Gti's.

1) Do I need to Replace Both Rotors and Pad at the Same time?

2) Currently Car is still stock and see's no tracks, the most car would see in the next 2 yrs would probably be stg 2+ if that. Would OEM Rotors + OEM pads be sufficient? or should i upgrade pads? Below is listing i found with some different pads options.

[URL]

3) Car is currently a 47.5k miles with oem brakes, should i just replace rears as well? even though dealer did not recommend?

4) SS Brake Lines, should i get them?

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Ford 7.3L Power Stroke (1999-2003) :: Broken Exhaust Manifold Bolt

So I received my International bellowed up pipes from Riffraff and I figure I will start soaking all of the bolts with some aerokroil before I get started on monday and I see the very last bolt head near the up pipe is gone. The bolt is there but the head is gone and you can definitely see soot buildup everywhere near it. I don't know if I should order a new manifold for the passenger side and new bolts, order a driver and passenger side manifold and new bolts, or just order one set of new bolts and try to get take the passenger side manifold off and replace the one broken bolt.

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Ford F-150 - 1997-2003 :: 1999 - Ratchet Extension To Remove The Bottom Bolt?

My 1999 Ford F-150 failed inspection for frayed driver-side seatbelt (a common problem according several parts sellers). I have obtained a used shoulder harness assembly from a salvage yard but I have two questions:

What is size of the Torx bolts? (the star shaped ones) Looks like T55 but I don't have any to compare. I'll need to buy the socket and I assume a generic version will fit my ratchet.

The top part of the harness looks simple enough to remove but do you need a ratchet extension to remove the bottom bolt?

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Ford 7.3L Power Stroke (1999-2003) :: Thermostat Housing Broken Bolt - Replace Water Pump?

So I tried to replace my thermostat and housing and the housing bolt snapped off. Ok so I tried to extract that bolt off and the extractor bolt snapped off inside. I am guessing it might just be easiest to replace the water pump now? I am pretty much at the end of my mechanical rope which is short anyhow.

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Camry :: How To Get Broken Trans Pan Bolt Out From Hole

I got a piece of bolt stuck in the trans pan bolt hole, how to get that out if there!

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Camry :: Broken Bolt In Valve Cover?

I was loosening the bolt that holds down the number one spark plug wire when it just spun off leaving less than half the bolt in the valve cover. I tried using the grabbit extractor but that did not work.

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Mazda - B3000 :: Carrier Bolt Is Broken?

The garage said that the "carrier bolt" is broken. What is this and is it a harbinger of more death to follow? This truck is rowdy and distrustful to drive to begin with.

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Ford Excursion :: 2000 2WD - Front Rotor Removal And Type

How should the front rotors look for a 2000 2WD Excursion:

Photo #1 - With Studs:
OR
Photo #2 - Without Studs:

When I do searches online for parts, I get both kind.

Also, if with studs, do you have to remove the hub and cotter pin to remove the rotor?

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Passat (B5) :: How To Remove Restraining Bolt For Tie Rod

First of all... do I need to remove both, the restraining bolt AND nut to remove the tie rod end... if yes, than this bolt seized, the nut is easy but even if I punch the bolt it wont move... ??

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Passat (B5) :: Changing Sway Bar - Can't Get The Bolt Out

I did change my motor mounts this weekend but when I tried to remove the sway bar,one of the nuts jammed on the bolt. Let me explain:The nut unscrewed well until the lasts mm, and then, the bolt head came loose, so it was spining freely with no way to remove it but cutting it, the bolt seems to be BUILT IN the alum. bracket that supports the engine mount. Question: can I change this bolt or is it really built in the bracket? I searched on ETKA but it just shows the nut and I can't find the bolt that I need.

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Golf V R32 :: Removing Broken Rear Belly Pan Bolt?

just got back into a .:R 6/18/13 and took it to a nearby jiffy lube to get an oil change not 100% sure if they're responsible or not but i noticed the belly pan was hanging rather low and broke not too long after. ordered a replacement from ecs w/ the 3 M6x20 pan->subframe bolts since they were missing. got under the car today to replace/install new pan and noticed that 2 of the missing bolts were broken in the frame. tried searching but found nothing?

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Chrysler - PTCruiser :: 2005 - Broken Bolt In The Crankshaft?

Ok, here it goes. I was changing the timing belt on a 2005 PT Cruiser. Everything went good until I tried re-installing the harmonic balancer. No one in town carried the tool to reinstall the thing, so I ordered a tool from Amazon. I was installing the balancer, had a box end wrench just holding the bolt that screwed into the crankshaft and an adjustable wrench turning the bearing nut to push the pulley back on. I got the pulley down where the balancer and crankshaft started turning, so I held the box end wrench steady as I snugged the bearing to make sure it had bottomed out when the bolt broke down in the crankshaft.

Now, this bolt had threads at the top to turn the bearing, a shaft, and then about half inch but no more than 3/4 inch of thread at the bottom to thread into the crank and a long shoulder in between. The bolt broke at the bottom where the threaded part started. And, to make things worse, it turns out the bolt is made of pewter and is about 3-4 inches in the crank. I tried to feel for threads with the crank bolt itself, and t appears to be where the crank threads start. There appears to be abut 1/2 - 3/4 of an inch of space on the other end of the broken bolt. I have considered drilling the center out progressively bigger until I could get something in there to back the bolt out, and I am not sure I could get a bolt extractor down in the hole and then turn the thing to back it out.

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