Ford Excursion :: 2004 - Rattling Noise Coming From Front Driver Side?


Feb 1, 2017

I'm new to the forum and Excursion ownership but was hoping someone could save me some time and aggravation chasing a rattle in my 2004 2wd 6.0 PS. It seems to be coming from the front driver's side since I can feel it through the steering wheel. As of now, it's nothing major since it doesn't seem to affect tracking but I'm afraid it's getting worse.

I'm thinking it's a worn bushing but as I'm less familiar with the vehicle as y'all are, maybe you can point out the weak points that may be causing my issue. I plan on jacking up the front end tomorrow and inspecting for play. I'll let you know what (if anything) I find. Are there any known issues I should be aware of?

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Prius (2004-09) :: 2008 - Rattling Noise From Driver Side Front Wheel?

First issue started a few weeks ago. When turning left at a speed > 20mph or when turning wheel quickly I get a rattling noise, which is more prominent with the driver window down, so it sounds like it comes from the driver side front wheel, but not quite sure. It is fairly loud as I have had pedestrians look at my car when turning because they can hear the rattle.

Second issue started this morning but has persisted every time since. When the car is cooling down, we get that whirring noise, which I presume is thr coolant pump. That noise also happens now when I enter the car, and it is accompanied by a knocking noise as if somebody is hitting the outside of the car repeatedly. This is quite unnerving as it sounds like something is hitting the bodywork of the car. It stops immediately when the normal whirring stops.

I had the steering and water pump recall done in november last year, could this be related to that? Forgot ti add the car has done 49000miles....

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Ford Excursion :: Knocking Sound Coming From Front Driver Side

We've noticed an audible knocking that sounds to be coming from the front drivers side. It only happens at speed (over 30) and doesn't seem to be engine related. I can feel it under my resting foot while driving. I know this is vague but I think it may be enough to get started on figuring this out.

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Ford - Explorer :: 1996 - Grinding / Rattling Type Noise From Front Driver Side At Low Speeds

I have a 1996 Ford Explorer (4WD model). Approximately 4 months ago I had a new set of tires put on it, and in the process of replacing the tires the shop noticed that I had a bad ball joint and one of my wheel bearings was going bad. They said the ball joints were known for completely failing, but the wheel bearings usually didn't, so they recommended that the ball joint be replaced first. That is what I had them do. I haven't had the money to get the wheel bearing replaced yet. This past week it got worse to the point where I can hear it now.

At low speeds I can hear a grinding/rattling-type noise from the front drivers side (that's the side that has the bad wheel bearing). At higher speeds the grinding/rattling-type noise fades away due to road noise, but I can still hear a humming-type of noise that is a bit loader than normal - this noise just started a couple of weeks ago so I'm suspecting that this might also be related to the bad bearing.

I won't have the money to get this fixed for another 2 weeks. In order for me to have the money in 2 weeks I will need to continue working at my job 2 days a week. It's approximately 2 hours round-trip from my home to my job. Obviously with the bearing sounding significantly worse I don't want to drive it any more than I have to, but the only way I can get the money to fix it is to keep driving it back and forth to work.

Here's my question. What risks am I running by continuing to drive this? Am I running the risk of the wheel falling off while I'm driving down the freeway at 70 mph? Am I likely to experience other damaged parts in that area of the vehicle?

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Prius (2004-09) :: Awful Noise Coming From Front Driver Side Of Car - Mid Hub Assembly Stuck

I've had some awful noise coming from the front drivers side of my car. Determining the likly cause to be the wheel bearing, I decided to tackle replacing the hub assembly as a lovely weekend project. Things were going along ok - Removed brake caliper, removed the axle nut (that wasn't fun), removed the rotor (rather persistently stuck on, but it gave in the end), and then came removing the hub assembly itself. Had a rented hub puller, put it on, started tightening it down and tapping on the hub as I went. It was getting pretty tight on there (was starting to worry about the safety of the cv shaft), and then as I tapped on the hub one last time, the hub and hub puller popped off the car... I was elated, until I realized rather than pulling the entire hub assembly out, it had actually separated the inner track of the bearing from the outer track, leaving the wheel bearing and flange behind inside the steering knuckle.

So, here I sit, with half my hub assembly on the ground and the other half still in the car. How to get the rest of the hub assembly out, now that there is nothing to really pull on? I've tapped around on it for a couple hours, and soaked it in enough penetrating oil to make the car flamable, but no give. I've even tried putting the hub bolts back in through the back and tapping on them with a hammer to no avail (probably going to have to replace the bolts now, but one problem at a time).

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Ford :: 2006 - Motor Mount And Front Stabilizer / Rattling Noise From Driver Side Engine Compartment

My 2006 AWD LTD 500 has about 52000 miles on it; a slight rattle/clunking noise is intermittently heard on driver's side in engine compartment. Took it in to dealer who says motor mount is cracked and front stabilizer bar joints are worn and both need replacing. Car has only been driven on highways or for short trips (3-4 miles) and has had no impacts nor been driven over rough roads or run over any potholes or such. Should the motor mount be damaged? At 52K miles?? Never heard of such a thing. Ditto, the stabilizer bar joints: worn out in under 60K miles? What can I do about this? Who seek relief from? Ford warranty is, of course, over, and supplemental warrenty will only cover motor mount replacement but not stab bar. Are these parts routinely wearing out at such an early date that repair shops can reap the rewards???

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Durango :: Grinding / Rattling Noise From Front Driver Side

At this point I'm baffled. I've been hearing a grinding/rattling noise from the driver side wheel well for a couple months now. I was positive it was being caused by a bad hub, but the problem persists. Here is what I've done so far:

replaced brake pads and rotors -- twice; once before the hub went bad and once after. The bad hub warped the driver side rotor and afterwards passenger side would not stop squealing for some reason. replaced faulty wheel hub -- The bearing was totally shot, nearly 20* of play in it, should be totally rigid replaced faulty CV axle -- I suspect vibration from the bad hub destroyed the outboard CV joint, making popping/grinding noise while turning or going over bumps filled front differential -- it was a bit low on gear oil The grinding/rattling noise shows up when driving at freeway speed (around 55mph) and gets more pronounced as speed increases. The truck does not do this under acceleration but after speeding up, the rattling is the worst at light throttle (around 2k-2.5k RPM, in 4th gear/overdrive above 55mph).

I noticed that if I shift into neutral at freeway speed, the noise continues until the truck decelerates.

So at this point my thoughts are that it could be a bad differential, but I doubt it because the noise is almost imperceptible in the passenger seat. It could be a bad differential bearing on the drivers side (sounds like a worn out bearing to me). It could be any number of things in the transfer case or transmission.

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Sonata NF (2006-10) :: Rattling Noise Coming From Driver Side Of Engine Bay

Recently when I first start my car in the morning, there is a rattling noise, which sounds like it's coming from the driver's side of the engine bay, or possibly just under the drivers side door. It only lasts for a couple of minutes. It will increase I accelerate, and then decrease as soon as I lift off the gas. After a couple minutes, the rattling goes away, and everything is right in the world. Today I drove it around the block and parked while it was still rattling away. When I put it in park the rattling went away. I put it back in drive and it came back. Then as usual it finally went away whether in drive or park. I'm completely stumped on this one. It's an '08 2.4l GLS and has 138,000 miles.

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Santa Fe (DM - 2013+) :: Rattling / Ticking Noise Coming From Driver Side Door

I purchased a brand new 2014 SFS 2.4L Luxury just a week ago. I have noticed rattling/ticking noise coming from the driver side door. If I press againt the door with my elbow, the noise stops.

And here is the weird thing, I can hear the noise in the morning when the car is cooled overnight (parked in underground garage). But it does not happen when the car has been parked under the sun for a long period of time (in 25C/77F). So basically, I hear it on my way to work and it disappears on my way home.

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Toyota - Corolla :: Rattling Noise Coming From Under The Front Side

I've noticed a rattling noise coming from under the front of my 02 toyota corolla. I looked under the car and there seems to be a piece of metal under the front of the car thats vibrating and making the noise. The piece of metal is almost directly in the middle front of the car, in-between the front tires. The sound seems to be most prominent when I accelerating or backing up.

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Corolla / Matrix 2009-13 :: Rattling Noise Coming From Driver Side Dash Area

2010 Matrix XR, car drives great except while driving off of parking lot going slow over bumps I hear a bit of rattling noise coming what seems like the driver side dash area... it almost feels like its coming perhaps from the steering wheel but the steering wheel feels very tight with no play at all.. Other than that it's all good can not hear anything wrong driving on a smooth road or a highway...

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Ford F-150 (2004-2008) :: Rattling Noise Coming From Passenger Side Of Engine - Low Compression

My 2004 F-150 5.4 has a rattling noise coming from the passenger side of the engine when at operating temperature. The cam phasers and all related parts have been replaced. The reason I was prompted to change the phasers, chains, guides and tensioners was due to the engine stopping on me as I returned home from an errand. The engine had already shown signs of needing the phasers replaced.

The engine runs very smooth while warming up. Vehicle lacks power and has a rough idle after warm. Took the truck to a local mechanic, in the process of making a diagnosis, he performed a compression test. Cylinder 3 psi was much lower than the other 7 cylinders, the mechanic recommended replacing the engine (possible bent valve).

I have a Haynes manual, have searched youtube and checked this and similar forums, I have yet to find instructions on the removal of the head from the block.

(2004 Ford F-150 5.4 3v)....

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Accent RB (2012+) :: Interior Vibration / Rattling Noise Coming From Front Right Passenger Side

So I picked up my Accent on Tuesday with only 8kms on it and I love it! However I have one problem, I was driving around today and kept on hearing a rattling noise coming from the front right passenger side. I tried to lower/raise the window but I think it may be around the speaker.

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Tiguan :: 2012 - Clunking / Rattling Noise Coming From Front Passenger Side Suspension Arm

I just purchased my first VW, a 2012 Tiguan SE in Night Blue Metallic. The level of fit and finish, handling, and general feel are miles ahead of my old '04 Jeep Liberty.

Anyway, I've had the car for about 250 miles and have noticed a clunking/rattling noise coming from what sounds like the front passenger side suspension arm. The noise is fairly quiet but seems to consistently happen when turning left over uneven pavement.

I plan on taking it to the dealer this weekend and it is only a minor annoyance, but a shame since the rest of the vehicle is so quiet and refined.

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Ford Excursion :: 2004 - Noise On Driver Side?

2004 Excursion 4x4 v10 6.8l....What is this noise? Need to know what to order.. I can't get locking hub off everything glued..lol.. Took me 20mins just to get the snap o-ring off.

[URL]

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Ford Excursion :: 2004 - Strange Sound Coming From Passenger Side Up Front Intermittently

My father in law has an 04 EX with the 5.4. It has a weird sound coming from the front passenger side. He listened to the jiffy lube kid who told him it was the brakes. I pulled one side completely apart tonight and the brakes are fine. We took it for a drive so I could hear the noise. It is coming from the passenger side up front. It is intermittent.

Doesn't matter if we hit a bump or pot hole. It sounds like a cat being run over. It will either last for a few seconds or just really quick. I crawled underneath and could not find anything loose. The first time I heard it I thought it was a shock. But the second time it was way too long to be a shock. And they are only a year old.

Secondly, it has a cat, and two mufflers..... Is this normal?

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Ford F-150 (2009-2014) :: Grinding / Rustling Noise Coming From Front Driver Side

2011 F150 Limited 4wd 6.2 liter. I just bought the truck a few weeks ago with 26,000 miles. Late last week I began hearing a mild grind/rustling noise that appears to come from the driver's front. It's not terribly loud (loud enough to hear), but it's annoying. It happens when I slow down (on and off the brake and below 25-30 mph) as well as let off and begin to speed up. It doesn't last but a second after I let off the brake and speed up though. The kicker is it does not happen all of the time. I drove it home from work last night and it did not do it one time, but driving to work this morning it happened every time I did what I described above. I have taken it to our local tire/suspension shop and they claim they could not reproduce the sound which does not surprise me. They did a full inspection and found nothing.

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Ford Excursion :: Clicking Noise Coming From Front Right Side Tire - Excessive Play In Axle

I have had a Clicking noise on my 2000 x 4x4 since 6 months coming from the front right side tire noticeable over rough roads or over bumps and I went on a journey starting with ford dealer to almost all well recognized service centers and every body says your front suspension is ok and no one seems to know where it is coming from. I thought it was my hub bearing since it fails almost every year but when I was changing the bearing, I noticed a big Excessive play in axle.

See video : My AXLE Shaft - YouTube

Also I noticed oil mixed with grease the grease is prawny with a reddish sort of color or that is some thing else.

See photos ....

Any way after replacing the hub Bearing with a used one and butting every thing together I went on a test drive. Noticed that the vehicle drive line is not right the car seems to wonder and the noise still there so i didn't get far i came right back and park my x then a funny burned oil smell was present.

Is it some thing i did wrong or is it bad situation gone worst ?

Items Checked Or Replaced In The Last 4 Months ( trying to fix)

Tie Rods. Ok
ball joints. Ok
suspension front and rear. Ok
Front stabilizer bar. Ok
control arm bushings. Ok
stabilizer bar bushings Ok
steering linkage. Ok
brake pads. A new front set installed
Rotors . Both front changed with oem parts
body mounts + sub-frame mounts. Some replaced
shock absorbers . New 4 set installed
- Rear Monroe 911176 Reflex Light Truck Shock Absorber
- Front Monroe 911175 Reflex Light Truck Shock Absorber
tires. Replaced with a new set off four
Hub Bearing. Second hand (that's when I saw it)

Spare Parts waiting list (Ordered):-
O ring ord part # 4C3Z-1K106-AA
(knuckle seal) (F81Z-3254-CB).
and some other dust seals which i can't recall.

I am looking for how to fix axle play and get red of the noise. (this is a video from you tube for clearance)....

F250 wheel bearing, is this bad or not? - YouTube

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Ford F-150 (2004-2008) :: Humming With Rhythmic Vibration Coming From Driver Side Front Wheel

2008 2wd 4.6L 98K miles F150 for the past few weeks has been humming with a rhythmic vibration which feels like it is coming from driver's side front wheel. It doesn't do it constantly, nor at all speeds. Once I hit about 25mph, you can start to hear a humming. At 35, slight vibration. Between 50-60, heavier vibration. Sometimes at 65+, it subsides quite a bit. Both front rotor assemblies are newer, and I put in a brand new left because I thought it was a bad bearing.

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Golf IV R32 :: Strange Noise Coming From Front Driver Side?

So i have had my r now for a lil under 2 weeks, just noticed a strange noise, seems to be coming from the front drivers side, its a low whine/hum, almost like a pump or small motor is running and is very similar to when you use your wiper fluid. the noise is only present when the engine is cold and typically only does it two to three times while stopped. Just seeing if this is a normal thing, never heard anything like this on my previous vw.

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Ford F-150 (2004-2008) :: 2007 - Creaking Sound Coming From Driver Side Front Wheel Area?

MY '07 SuperCab just started making a strange rhythmic sound as I drive. It is coming from the drivers side front wheel area. It is like a short creaking sound. It stays the same if I am turning the tires. Seems to go away if I put the brakes on hard, but I slow down so much I am not sure. Front CV Joint?

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