Ford Excursion :: 2004 - Front Axle Inner Seal Replacement
Jun 16, 2017
I have an 04 Limited, 6.0 PSD, 4x4 which I need to replace the front inner axle seals, the right side is leaking out the shaft. I have watched a couple of YouTube videos on how it is done but would like to get some first hand knowledge and recommendations.
First, how important is it to check the backlash before beginning the removal of the gear assembly? Do I need to remove the pinion gear as well or just the gear assembly?
How difficult is it to get everything back on place once the seals are replaced? I have not done this type of repair before and am concerned I might miss something.
I am planning to replace all the ball joints at this time also, this was the primary reason for this maintenance in the first place.
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Noticed some fluid on the bottom of the Ex a few months ago and have been watching it since. Drained and refilled with the XL-12 fluid at the time and based on what I can see the likely culprit is the input seal on the transfer case. I have searched high and low both here and via the almighty google with little info to be found. Is it simply remove transfer case, replace input seal, reseal case connection, and refill?
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How do you replace the rear axle seal in a 1995 F150?
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Looking for a video, pictures, or steps that are in depth on how to replace my rear seals and bearings? They are leaking very badly and would like to see some other ways to get it done.
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I unstuck my front axles yesterday and while under the car spinning the front axles freely and enjoying my easy fix, I noticed a rubber seal (a thick squared edge round rubber seal) sitting loose and spinning freely. Its next to the axle joint, right before it disappears into the housing.
I'm guessing this is a dust seal of some kind. There is no fluid leaking out...
I'm wondering if I can just press fit this thing back into place or do I have to take the whole front wheel assembly (hub, bearing, axle, etc) to get the seal back into place.
I'm wondering if it broke off from a larger seal or if this is the whole thing? You can see how the seal isn't sitting quite straight. It actually just spins around.
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Replacing the knuckle/axle seal due to my hub not holding a vacuum. I finally got the seal off the axle after several minutes of beating, but it finally came off. During the beating the metal shield that was in back of the seal took a beating as well and can not be reused. Is it really needed?
In this thread the pictures show that the shield was not installed after the seal was replaced. The shield does serve a purpose to keep crap out of the seal though.
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2005 4wd excursion. I have a leaking rear seal on passenger side.
I have the hub assembly off. I'm down to the spindle. My old seal came out in pieces. There's either a piece of the old seal or another seal on the back of the spindle.
Are there two seals? This what looks like a seal still on the spindle against the plate on the back...
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I have noticed a few drips coming from the rear axle input shaft where the drive shaft connects. It has only done it once and there is no residue on the trailer hitch so I know it didn't dump everything on the road. If change this seal, how difficult is it and do you have any information which might make it easier.
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While diagnosing an issue with my ebrakes I found the drivers rear axle seal was leaking coating the ebrakes in gear oil, replaced the seal. Decided to pull the differential fill plug and check to make sure it was full - drained a good bit out pulling the hub to replace the seal. To my horror this is what I find when I pull the plug. First photo is as it came out on the magnet - second is after a clean up. What is it? I am almost afraid to drop the cover....
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Picture if you will...Removed tire, caliper and rotor. Removed hub, and knuckle containing the stub shaft/spindle with it's yoke for the U joint. You are now looking at the end of the axle tube, with the axle shaft in it, one end connected to the differential carrier, the other end has the yoke for the U joint on it. Just inboard of the yoke, is a seal. Apparently it's called a "dust seal" is there a bearing behind this, or is the first bearing all the way in at the differential? When I was doing my brakes, I noticed the passenger side u-joint is shot, and the axle wiggles around in the dust seal. Figured I'd replace the seal while I was doing the U joint. Also, how do I get the axle shaft out? Just pull, or do I have to remove a C clip from the inboard end? What is the right National part number for the seal? I have a 6/2000 Excursion.
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Do I need a special tool to put the outer axle seal on a 2003 excursion? I could make one if I new how far down it needs to be. I'm replacing the needle bearings in the back of the hubs and it looks like the last seals were not on far enough and the hub tore them up....
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I noticed the other day after my truck was parked on a bit of a angle there was diff oil from the passenger side on the ground. reading a bit on here i learned the axle seals are way in the front housing close to the front diff. and yesterday driving a heavy load around my front brake driver side got stuck on a bit and over heated and was smoking, couldn't even touch the rim it was so hot. anyway about this axle seal i got the hub off right now but cant seem to pull out the axle assembly through the knuckle but i see i have to pry and most likely wreck that seal. Looking for a link of piuctures or how to replace the axle seals in the housing.
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I took the front axle shafts out a couple months back and remember NOT seeing any differential fluid in the axle shaft housing. But then when I took the tire off tonight.. I noticed diff fluid leaking from from the axle shaft dust seal ?
1. I didn't think diff fluid flowed up near those front dust seals ?
2. That's a brand new dust seal so I'm guessing some debri must be in the connection causing the leak ?
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I changed my rear axle grease a couple of weeks ago and now I see some fluid coming out of the pinion seal. Do you think I overfilled it or do I need a new seal?
How hard is it to replace the pinion seal, will I need a new crush washer and will it knock out the preload?
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99, F250, 4X4, V10, 72,000 miles. I have had the front axle seals replaced three times in the past 3000 miles, and the right continues to leak. My mechanic screwed up three times?
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99, F250, 4X4, V10, 72,000 miles. I have had the front axle seals replaced three times in the past 3000 miles, and the right continues to leak. My mechanic screwed up three times?
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When I took my Saturn L300 to the dealer recently for its regular oil change I was told that my right front axel seal was leaking and it will cost me $580 to replace. This seems awfully high to me. Am I getting fleeced by the GM dealer?
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Did ball joints this weekend and now have little axle fluid leaking out passenger side. was going to change axle fluid when i saw this so continued and when pulled the fill plug i would say 8oz or more came draining out. Did I mess up the seal inside the tube?
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How hard is it to replace the front diff cover seal in an 03? Mine is leaking like a sieve... On a better note, it's the only leak I could find under my new-to-me Explorer.
Also found a broken coil spring in the rear, explains why it's leaning to one side. That is getting fixed later this week.
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2000 Excursion, Limited, 4X4, 6.8L, V10. My right front inner differential seal is leaking. I have researched and found out that I have to remove the pumpkin gear assembly from the front differential to get at the seal.
Do I need any special tools to get the seals seated back into the differential? Any instructions or a list of parts needed?
I went to fordparts.com and entered my vin number but it makes no reference to the parts of the front differential only the rear.
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Noticed some spotting in front of the house, and saw some leaking coming from the driver side near the axle. I'm guessing it's the axle seal leaking. I recently switched in to 4x4 about a week ago, shortly after that I noticed the leak. I have a trip to San Antonio coming up in the middle of Feb, about a 650 mile round trip. Can I continue with the plans and get it fixed afterwards?
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