Ford Excursion :: 2003 - Started Missing And Even Shut Off Sometimes?
May 12, 2015
I purchased an '03 V10 Excursion back in '13 with about 145000 miles on it. I've added another 30,000 in the last year and a half. It's been good but has started missing and has gotten to the point where it will shut off at times and I don't know how to troubleshoot it. The MIL has never lit from the missing. Twice after it cut off the MIL was lit with a speed sensor error.
I've purchased a BAFX Products Bluetooth OBD2 interface and I've tried a couple of different Android apps with it, right now I'm using Torque Pro. It says it's an OBD I system which I saw references to in the "Why your MIL doesn't turn on" thread. I'm seen references to using Mode 6, but everything I've read seems to indicate that's an OBD II feature.
The missing gets better and worse. Some days it will seem to be fine and then other days I have to keep it rev'ed up to keep it from dying while stopping for a red light.
When it dies, it dies while stopped in drive or reverse. It has also died a couple of times while moving in reverse while connected to a 3,500lb trailer. Every time it's died it has started right back up.
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2001 Excursion 7.3 started missing the other night. Great loss of power, but made it home. Rough idle, "clacky". Next morning, did the following in order: 1) Pulled the fuel filter inspected, 2) removed all fuel from the bowl 3) replaced bowl fuel with Seafoam 4) installed new filter (my typical procedure). Without starting, I then 5) removed HPOP oil from reservoir and 6) filled with fresh oil using exact amount removed as a gauge for what to replace.
Started, idle smooth for a time. Increased rpm by depressing accelerator. Began running rougher and rougher accompanied by white smoke. Finally quit and would not restart. Cranking easily, tachometer showing RPM during crank. Suspected no fuel getting to fuel bowl. 7) Drained fuel bowl using valve on back of bowl. 8) Turned ignition to "on" to get fuel pump to run 9) removed new filter, no fuel in bowl 10) With fuel filter out of the bowl, removed fuel filter and quickly cycled the ignition to "on" and back off -- no fuel entered the bowl. 11) Removed leads from fuel pump. 12) Checked voltage across leads as ignition cycled to "on": 6.5 volts. 13) Checked fuel pump fuse (20A Maxi fuse in location 112 -- BLOWN!) 14) Replaced fuse, performed voltage test: 11.55 volts 15) Checked battery voltage: 12.44Volts.
So, with all that, how in the world does the fuel pump get 6.5 volts with the fuse blown? I looked closely at the fuse and there was no slag or connection in the element. Today I have pulled the 9-pin and 42-pin connections on the valve covers as well as the connectors to the glow plug relay module (used on Ex's) to inspect wires and connections. All looked fine. I plan to us some LP5 electro contact cleaner to clean all the connections and put some electrical grease on the connections, but the big question is where did that 6.5V come from with the fuse blown. I plan to pull the fuse and do the same test to see if the 6.5V is still there.
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My 4.2 liter F150 suddenly started missing under load. A little background: It is a late 2003 and has 75k miles. It has been in my family since new, and I have had it for the last 4 years. This truck is as stock as they come, and has been well maintained.
On my way to work yesterday, it began missing. Not bad at first, but got worse. It misses while under load and under acceleration. The "check engine light" never came on. I have not put fuel in in several days, and it ran fine until now, so I doubt it is bad fuel. I started the engine after dark and looked for arcing. None visible, and I even sprayed the wires with a mist of water. I pulled the plugs and they all look normal. The gaps were all way too large, so I regapped the plugs to .054". I pulled the coil pack and it checks within range with my VOM. Can the coil pack be the problem even though it checks out on the bench? Can the large plug gaps have contributed to a coil pack failure?
Where to start. I HATE just throwing parts at this thing, and I don't like wasting money... If I let one of the auto parts stores run a scan, will it show a code even though I have no check engine light? I used to think of myself as a pretty good diagnostician, but then again, when I used to spend a lot of time under the hood, those cars had points, condensers and carburetors...
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I've got a 97 f150 4.6 that has randomly started missing over the last month. It has started to get more frequent and codes are showing a misfire on both cylinder 1 and 8. Both of these cylinders run off the same coil pack. I'm thinking its the coil? The plugs and wires, motocraft, have about 3k on them and the truck runs great otherwise. I just don't know how common a coil would cause this or if they would act intermittent like this.
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I have an 1999 f150 4.2l only 82,000 original miles.i have had truck since new .i just replaced the spark plugs for the first time.i used autolite plat. I also changed fuel filter the truck started to run like crap now shaking and sorta like missing.i pulled the plugs again rechecked the gp reinstalled them installed new wires still runs like crap.went out bought new motorcraft plat. plugs gapped at .054 still runs like crap..so i checked the gap on original plus that have been i the truck since new the gap on them are .074-.075. should i try and gapp the new ones to this the truck ran like a dream with the original plugs at this gap????
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I have a 2000 f150 with 5.4 Triton with 165k miles. I did invest in a code reader. It started missing and code P0302 came up along with P0171. Put new coil on #2 and truck ran fine for a few days. Then it started to run rough again. Shaking, Idle rough, no power and CEL came on again. This time code P0171. I changed out fuel filter to no avail. My next step was to start looking for vacuum leaks. As I'm searching, All I am finding is trucks with this problem also get P0174 code. My question is since I am only getting lean on one bank does that pretty much eliminate things like MAF or the famous elbow vacuum leak and make something that only affects one bank like an O2 sensor on CAT more likely?
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I bought a 01 F150 with the 5.4 motor in it not much over a year ago. The truck needed quite a few things but the price was right. I have been dreading fixing one issue I knew about when I bought the truck. I figured I would ask here before contemplating taking my 12 year old truck to ford.
I have done quite a bit of reading about the airbag codes and in some cases people suggested the passenger switch led can burn out causing the light to occur. Here's what I know,
The truck has not been in a accident. I bought it from the owners son who only knew where to put gas in the truck. The father took care of the truck and he assured me it was not accident related for what it's worth.
Upon start up there are no flashes of the airbag light. From the time the key is turned ign. on to the time I shut the truck off it is a solid light. Early this spring I soldered a new led in the passenger on/ off switch with no change. I wonder if the switch is bad but I did not see a proper way to test it.
A airbag light code reader would seem to possibility but I have not seen any auto-part stores that borrow that type and my obd2 scanner cannot pull those codes. Where to start with troubleshooting?
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I have an 03 v10 with a Powerdyne supercharger. The Ex came with an extra computer with a Superchip. The Superchip has a proper tune for the supercharger but when I install it with the extra "bad" computer the truck will completely shut down after driving ~100 miles. This is very dangerous because I lose power steering and brakes during the shutdown. The Ex starts back up after a few minutes and then shuts down more frequently until I reset the computer. I speculate that something is going wrong after the "bad" computer has learned the driving habits.
The other "good" computer works great and does not ever shut off the motor, but at full throttle the Ex will bog and I am losing HP produced by the SC. I don't think it has the optimal tune because my wideband AFR reads lean right before it bogs and I think it is bogging to protect the motor from a lean condition. I would like to install the chip into the "good" computer that never shuts the truck down to get the benefit of the proper tune, but I don't want to risk damaging it or experiencing the dreaded shutdown. A few questions :
- Why the truck shuts down while under power?
- Any reason to think that the chip will cause the "good" computer to shut down while driving?
- Could the chip be causing the shutdown, not the actual "bad" computer itself?
- Would the best option be to send the chip to 5star tunes and have them program a tuner with the superchip tune...and a few others?
- Any way to flash the "good" computer with the superchip tune?
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I am fairly new to powerstrokes, but have a general understanding how the 7.3l operates, and how the fuel system works.
The problem i am experiencing is a crank, no start. The truck has been great for the year and a half that i have owned it. Always cranked great and never any starting or running issues. One day upon cranking, i started the motor; it started normal running good for a minute until the motor suddenly started shuttering and then the motor shut off, happened rather quickly. The truck started up immediately after that and died....repeating the shutter until dead. Now the truck will not start.
Specs on truck:
2002 7.3l
230,000 miles
Manual transmission
Here's what i have replaced so far:
New parts include:
IPR (motorcraft)
ICP (motorcraft)
EBPV (napa)
CPS (napa)
IDM (reman)
Here are some of the diagnostic values i have collected during cranking: (FYI: i am a little confused on what the values mean and what they should be in order for the motor to start):
ICP: 2218 psi
ICP duty cycle: 41%
EBP: 265 kpa
battery voltage: 12.0
Rpm: 355
Things i have checked so far:
Oil is new and level is good.
WTS light cycles as normal.
Fuel bowl is full and over flows with cap off while cranking.
Fuel tank is above half.
Glow plug relay is good.
I was throwing a code for the PCM, but i removed the bully dog tuner and the code has since cleared.
HPOP oil is an inch below full.
I made a gauge set and dead headed HPOP yielding 1500psi.
Upon cranking i am seeing some smoke, i guess, but its kind of hard to tell from the drivers seat.
This is where i am at so far. I don't have a way to buzz test the injectors or tell if they are leaking past the orings. I have the valve covers removed, but i have been putting off pulling the injectors to replace the orings.
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I am a new and very happy 7.3 owner. i have lurking around these forums and decided I didn't want to be a creeper anymore. So onto the fun stuff.
Yesterday my wife was exiting a freeway and the Ex shut off while exiting. once she came to a complete stop she tried turning it on and it would start then immediately shut off. she was able to turn it on and it would run then shut off as she drove across the intersection. once she made it across a good samaritan offered to park it for her. She noticed a little bit of black smoke but she told me that the guy was revving it to keep it running.
Luckily there was family at the mall and she waited for the flat bed to arrive. it sat for about 2 hours and they tried starting it and it would start then die. no more black smoke though. we had it towed to a diesel repair shop and they went to start it today and alas it started right up. they let it idle for 30 minutes and it was good. they test drove it and all good. they ran the codes and got the following:
P1876
B1352
B1483
U1147
One thing I did notice a couple of weeks ago, while driving on the freeway cruising about 65, the Ex surged a little and then ran fine. then another time it surged a little while idling. Some more info on the rig. it has a banks six gun tuner and has a cold air intake and exhaust. And it has a Banks Big Head wastegate. I bought the rig 2 months ago and changed all the filters and fluids.
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Ok, my 2003 Ex Limited with 109,000 started doing the same thing today that it has done many times before. It started shuttering and then stalled. It comes out of nowhere and then the overdrive light flashes at the same time. I have had the coil packs replaced in the past, but not all of them at once. I also had the torque converter replaced last year as well. I am pretty sure that it's more coil packs that need to be replaced again. I'm sick and tired of replacing coil packs on this truck, it seems like they go bad very quickly. It's so bad I'm thinking about getting rid of this truck and getting something different.
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I have a 2003 excursion v10, and am now having some problems. My son drove the truck the other day, and the trucks battery died because he left the lights on, so he jumped it. The next day when i went to drive the truck, every light on the cluster was on, the radio would not work only appearing when the menu or load cd button was pressed, the windows do not function, nor do any interior lights....
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I have a 2003 Excursion 4X4 V10 (6.8l) gas with 130K.
About six months ago, the truck started stalling at irregular intervals. The truck runs fine for weeks at a time, but will suddenly die. This happens at idle, and under power. After stalling, the truck usually starts back up, but there has been a few instances where I thought it sounded fuel starved. It has stalled as many as four times in a row (within 15 minutes), but shortly after it runs fine again.
I researched this board, and tried the following: cleaned the MAF, and replaced the IAC Valve.
But, it stalled again, so in late February I took it to the dealer; a AAA approved repair facility which means they guarantee the fix for two years.
The dealer claimed to have pulled a P0231 code. As a result, they replaced the fuel pump and assembly, along with the fuel filter.
The truck ran fine until two weeks ago, then it went thru a series of stalls again. In each instance, the truck started right up, and I drove it to the dealer.
The dealer took it in again and had it for six business days, but they could not replicate the issue. I suggested they test the PCM/fuel relay and the signal going to the fuel pump - they said everything checked out okay. No charge, the ticket remains open.
What could be causing this? I am not too good with electrical stuff; in fact, I know very little. Another member explained a way to test the signal at the time the truck stalls, but I am not sure if I could competently do it. I am thinking I need to start replacing part after part until it stops? I don't mind doing that, but would need to know which parts to focus on. Should I start with the MAF? I cleaned it, but do not know how to test it.
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I have a 98 Ranger with a 3.0 (5 speed) that has 254,000 miles on it. I drove it to town this morning (8 miles) and it ran normally. I stopped for just a few minutes at a house and when I re-started the truck, it was missing very bad and the CEL came on. It wouldn't haul itself in anything higher than 3rd gear. I decided to try to make it back home. I drove it less than two miles and it cleared up and started running perfect again. I came home anyway and read the code with my scan tool.
It said that I had a miss fire on cylinder #5. I erased the codes and shut the CEL out and its been running perfectly ever since. (I have put about 150 miles on it so far) If it does it again, I will start by replacing the plug wires. I have already done that but its been a long time ago. The plugs have been replaced twice as well. I was wondering if it could be something other than electrical like a dirty injector or maybe the compression rings lined up and it momentarily lost compression.
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Traded in my 2006 mustang gt for a 2006 2.0T passat last week. As I was driving the car to work today the check engine light started blinking and the car started to vibrate as if it were about to shut off. The light eventually stayed on, I took it the the dealer and there not sure what the problem is, they say they've never seen this before.
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I have a 2001 Ford Windstar SE. 220,000 miles. A few months back it started missing ... I drove it like that just local for a few days but then I was leaving town for about a month and just parked it. After I got back I changed the plugs and all was fine on the test drive (ran perfect ... fixed the misfire). What has happened since then has been frustrating. Althought it runs great, now it stalls randomly and always when it's under acceleration and usually going up slight or a bit steeper hills (think So Cal terrain). It doesn't jerk or miss or sputter ... it just cuts out.
If you try to turn the engine over without turning the key off it won't start. Turn off the key then turn it on and it starts like nothing ever happened. No codes whatsoever. Sometimes you can drive it for 30 to 50 miles or more and have no problems at all, then all of a sudden it will stall in an area that it had no problems with over the previous week or so. It seems to stall out at about the time it wants to shift from 1st to 2nd or from 2nd to 3rd ... or at least that general rpm or accelerator pedal position. It's happened with light acceleration and heavy (pulling a long hill) acceleration. Never at idle or decelerating or just cruising on a flat piece of roadway ... never. It also seems the pedal needs to be at a constant position (not pushing down or letting up but just at a certain position under acceleration). I've had my mechanic with me 3 different times and each time it never stalled with him along. Fuel pressure was fine when he checked it (while driving).
Once in a while it will cut out (just enough to notice) then cut right back in and keep running but most of the time it just cuts out and that's it. I've changed the camshaft sensor, the crankshaft sensor, the PCM relay, the fuel pump relay, the throttle position sensor and the fuel filter. I'm hoping to set it up next week where if it stalls I can call the mechanic and have him come over to where I am and see if a code comes up (and check the fuel pressure also) without me turning it off (since that seems to reset whatever the problems is).
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This is an update on an older post I took the truck to a repair shop and had it checked. They said 5 of the 8 glow plugs were not working and #3 injector was bad.. They replaced all glow plugs and the #3 injector I brought the truck home and parked it about a 20 mile drive home running fine when I got home. When I started it the next afternoon it was missing just as bad as before the work was done. After it gets warm runs ok best I can tell. What it could be? If the orings on the injectors are bad would it run ok when it warms up? Going to take it back to shop but not sure they know whats wrong by the way the mechanic talked. What to do next they have checked the wiring or at least said he did. It does ok when the oil warms up new hpop and I have checked the oil level and it was ok the hpop and eng. What else to do?
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The other day I was driving down the road on a long, flat section and all of a sudden my truck started missing out of the blue. Ever since it started missing it hasn't stopped. The truck is an '89 Ranger, 2.3l, 5 spd. The plugs and wires were replaced last year along with the timing belt and fuel pump. It has been running great since then until now. I thought maybe it might be a clogged fuel filter so I replaced that but it didn't work. Also, it doesn't miss all the time. It doesn't miss when its idling or if you are going down the road while it is missing and slowly release the gas pedal it reaches a point while you are letting the pedal up where it will even out. It definitely seems like it is an "under load missing" scenario. Also, the Check Engine Light is not on. Where should I start looking?
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So I have been fighting a rough running, missing problem. My truck started running rough one day on the way home. I got it scanned, it showed injector contribution balance 1&2. Made sense to me that it threw those codes. I replaced 1 and 2 with oem replacements. Got that all done, truck still ran like crap. I changed fuel filter with motorcraft ones and drained the water separator. That didn't work. I am getting it scanned again, so i will have codes shortly.
Also, for a while it would run with absolute no problem. It was intermittent like that. Run bad run bad run bad and then one day run flawlessly. I though it was electrical. Checked all the common places for chaffing, saw nothing. Even did the wiggle test while it was running, no change. But it hasn't been intermittent for a while now.
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I've installed a iPod adapter to my Ex's factory 6CD head unit..but I'm thinking I might like to upgrade to one of the Andriod units.
I have seen that there are some that "clip in" like the factory radio...but I'm also wanting to avoid having to trim the dash bezel.
So...is there one may that will slip in from the front like.a factory unit?
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My v10 has a cold miss when i start it in the morning no matter what the temp. It misses until it gets up to operating temp.then it runs fine all day with a slight miss.
- Changed plugs,
- Changed pcv,
- Changed iacv,
- Cleaned map sensor,
- Changed tube to pcv,
No codes. Its running as if it had a carb and the choke is closed. No smoke, tach. idles between 750 down to about 500, until it warms up then tach. Stays steady.
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