Ford Excursion :: 2002 V10 Occasionally Misfires And Will Stall At Idle


Jul 18, 2011

2002 V10 72k, starts fine, runs fine, occasionally misfires and will stall at idle. So far.

Replace boots
Replaced Air Filter
Tested resistance in all coil packs all within value
CODE P0720 - OSS (replaced, knew it wasn't it but...)
Seafoamed truck (very anticlimatic)
Cleaned MAS
Headed to clean IAC next.
Still has the original plugs, any reason to change them yet?

Does the IAC have a function when engine is at temperature? Getting ready to bite the bullet on AE. Any first hand experience with AE? I STFF and couldn't find anything.

I'm about 90% convinced it's a bad COP, but I'm not about to buy 10 of them on I think. Also not inclined to switch each COP with a known good one. I'm hoping the AE will show misfires and pending codes.

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(1) Replaced spark plugs with pre-gapped iridium
(2) Checked ignition coils
(2) Checked all vacuum hoses and air intake leaks
(3) Changed air filter(not a big deal)
(4) Removed and cleaned the throttle body with carb cleaner thoroughly
(5) Checked the intake manifold for leaks and did not find any.
(6) Computer PCM checked for updates and issues at dealer

The dealer said it needed new fuel injectors, which seemed kind of fishy due to the following symptom:

The car runs GREAT at highway speeds, but it is unable to maintain an idle for an extended period of time and dies due to misfires. I hear a chugging in the engine sometimes.

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So on Christmas day I turned on my truck and all was well. I had family over and we were going up to my range to do some Christmas day target shooting. I let it warm up for about 20 minutes we then loaded up and headed out.

When I locked the hubs I soon found out my 4WD was not working? Due to the cold? It worked fine last time out and now not at all. I decided to forge ahead in 2WD, Sure enough we got stuck in deep snow. I had to gun the engine off and on to get out and as soon as I broke free (CHECK ENGINE) appeared for the first time ever. Worst Christmas ever!

The truck is running fine, full power and no irregular noise from the engine. So I ran the test and P0303, P0307 misfires on cylinder 3 and 7 appeared. This whole post is about me doing a full tune up this spring the truck is parked since Christmas and will stay parked until I do a full tune up.

New Plugs.
New Wires.
New Coils.
New oil filter and oil. Changed last year with less than 2000 miles but changing anyways.
Flush radiator and add new radiator fluid.
Clean air filter (Aftermarket, It is washable).

Is there anything I'm missing? Also, any tips on figuring out the 4WD issue?

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Ford Excursion :: Code P0720 And Engine Stall / Transmission Or Stray Voltage?

Long time Ex owner. This is my second 2000, 4wd, Limited, 6.8 V-10. Just bought this one last month and after two weeks of local driving the following problem showed up:

1. Week of July 5 through 11: With vehicle cold (65*) started and placed in reverse to back out of garage. After slight movement engine stalled like a locked up torque converter or turning ignition off. CEL illuminated. Turned off ignition and restarted. Again in reverse had same stall. Third time no problem but CEL still on. Code is P0720 using "Actron Auto Scanner."

2. Erased Code P0720 (OSS circuit malfunction) and P0307 (Cyinder 7 Misfire Detected). Drove car approx 20 miles without incident. No stumbling, no vibration, no detectable misfire, shifts okay, speedometer okay.

3. Next day with vehicle cold, started to back out of garage and stalled with CEL illuminated and O/D light in shifter blinking. Recycled ignition, started and no O/D light but CEL still illuminated. Vehicle did not stall. Checked code and P0720 set.

4. Replaced OSS on tail shaft of transmission. Same stalling problem with P0720 set.

5. Replaced #7 COP w/aftermarket type to test possibility of bad COP because of earlier P0307 DTC. Same problem exists, first start of the day the vehicle will stall as soon as it starts to move in reverse.

6. Replaced rear ABS sensor. While doing so noticed the ABS sensor wire harness was rubbing the tailpipe and the split, wire conduit was partially melted. Inspected wires (2) within and both appeared okay. Safety wired the harness away from the tailpipe.

7. Let the vehicle sit awhile. Outside Air Temp 84*. Started, placed in reverse, moved a couple of feet and engine stalled and O/D light on steady. Recycled ignition and started again, backed out with no stall or warning lights. No CEL on. Drove 10 miles without incident.

8. Allowed vehicle to cool, started and attempted to back out of garage. Engine stalled, CEL illuminated and O/D light flashing, code P0720.

9. Sunday morning 12 July: 71*, Allowed vehicle to idle in P in garage for 10 minutes before trying to back out. Vehicle did not stall. CEL still on from previous day, no O/D light. Erased P0720 code. Vehicle operating normally.

10. Sunday Noon 12 July: 85*, Started, placed in reverse, backed out and no stall or CEL or O/D light.

After considerable research online at ford-trucks.com found P0720 is a common problem but not easily diagnosed. In most cases the gremlin is COPs and or deteriorated plug boots but in this situation the engine appears to run smoothly and the failure/errors only show up when the vehicle is moved in reverse gear after a cold startup. Once it stalls then restarted it runs fine.

Made a quick check of alternator for failed diode using DVM since I don't have a scanner. Checked okay for voltage and AC ripple. I do have an appointment on Wednesday with my local auto repair shop for troubleshooting. Will have them do continuity check between OSS and PCM and an AC ripple test. Does this sound like an electrical circuit problem or internal transmission problem? Want to make myself as smart as possible when I talk with the techs.

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