Ford Excursion :: 2002 - Brake Calipers Seizes Too Often
Mar 10, 2014
I have two 2002 ford Excursions, both with 7.3, one 2WD and one 4WD. I have replaced ALL brake calipers with lifetime warranty Napa semi-calipers. It is sometimes an intermittent problem, I might have smoking brakes on one wheel (mostly the rears) one day and it will work fine for weeks or months and then do it again. It seems that about 1X per year I end up having to replace the calipers as they seize up and cause the brakes to smoke and cooks the caliper piston boot to a crisp.
I use high temp brake caliper grease (not sure if it is silicone based) and bleed the brake system about 1X per year because I thought the brake fluid was absorbing too much moisture. The slide pins come pre-greased, but I always check and re-grease them. Could I be putting too much grease onto the slide pins, Hydrolock?
I live in high humidity, in the middle of a rain forest near (about 5 miles away) a live volcano, Kilauea, on the island of Hawaii. Our area is very wet and we have acid raid and acid air (H2SO4 volcanic smog in the air) which corrodes everything, corroded pistons getting stuck?
I have not tried other brands of calipers because I cannot afford to keep buying new brands, I just trade in the toasted calipers at Napa for no charge. I have replaced all the rubber brake hoses and i upgraded to DOT4 (not silicone based) blue racing brake fluid that has a very high wet and dry boiling point. I am thinking of investing in stainless steel calipers, but those are pricey.
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Front caliper replacements--fwd? Person I bought this from said they'd just relined the brakes before I got it. After having it a week, I randomly checked torgue on lug nuts...a whopping 80 ft lbs. So now I have the vibrating rotors. When I back up I hear scraping like a bad set of bicycle brakes against an out of round rim. The pads are pretty thick. I bought new rotors and pads but I wonder if I shouldn't get calipers as well. This X likes to bite me in the butt--something simple is always about 5 times more complicated than anticipated.
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I need more stopping power. Is there a front caliper setup that you guys are using to get better brake performance? Either a direct bolt-in swap from a heavier vehicle (F350??) or a completely new aftermarket setup??
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Just took a drive to Home Depot, hopped out of the excursion and got a whiff of burning brakes. I'm thinking i have a stuck caliper on the rear driver side just enough to cause the smell but not enough to slow acceleration or speed up deceleration. Should I just grease up the calipers?
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Driving home today I started smelling a burnt clutch smell!
Well since I have an automatic, I wasn't to worried until my 6 yr old gets out when we get home and says "DAD something stinks really bad out here!"
Get out and wow!! I have never had a caliper lock up on any vehicle I have ever owned! It stunk like I burnt a clutch out of a standard tranny!
So I start poking around and the left rear caliper is locked up, rotor is blue and you can hear it popping like a valve spring cooling down.
So my question is is there anything to look for other than the normal? I will be getting the brake system power bleed after I replace the caliper. I already checked the brake lines and there are no obvious issues. It is possible the rubber inner lining is toast.
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I have a 99 150 4 wheel drive..5.4 ..auto...110.000 mile.....notice when driving in town in hot weather....when you are on and off the brake petal a lot....stop and go..etc.....the truck starts to hop or bounce....some....I got out ..and notice the right or passenger side front brake seems a lot hotter than the drivers side......but ...when it does that....the steering wheel doesn't pull to one side...when changing pads before ..notice no one side worse for ware than other...thinking it must be sticking brake calipers....they don't do this say on interstate driving even when on and off the petal some...
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I have a 2001 mustang GT. I have 2 front calipers that are sticking. I changed both calipers twice, new brake hoses, bled all the wheels and the master cylinder. Why the calipers won't release?
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I recently purchased an '08 F-350 4x4 Lariet Supercab 6.4l and was told by the 3rd party inspection that it needs rear brake pads (2mm left). Are the caliper pistons retractable without having the pistons seize down the road? HOw about the fronts? See below.
I ask as on my '06 F-250 XLT 4x2 5.4l the rear calipers seized without even doing a pad change and the fronts seized about 100 miles after a pad change. Come to find out it is a common problem with the '06 and the calipers either have to be replaced or rebuilt when changing pads. Now I've been "told" to expect the same with the '08.
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Both of my rear brake calipers hung while traveling in mountains. Both so hot that I had no brakes. Had not been riding the brakes. Had to bump them when someone pulled out in front of me. Never noticed them hanging but smelled them and then hit the brakes and no brakes. They were so hot that they blew the valve stems out of both rear tires. Once they cooled, I had brakes. What would cause both to hang up at the same time?
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We had approximately 7000 miles on our 2014 250 when we first heard our squeaking when we applied the brakes. This happened after we had been driving a while. Took it to the dealer to see what was causing the noise. They found out it was the front brakes. They removed both front wheels to find the inner pads wearing at an angle and the caliper piston boots partly melted in middle. They ended up replacing the brake pads and calipers with new and machined rotors.
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I am going to be pulling a trailer next week. I bought a raybestos voyager XP controller. I expected it to be plug and play but what I got was four wires. I have heard that there is a plug ready under the dash to plug a controller into directly. I found a gray pigtail with male ends. Is this it? Should I take controller back and get one with the correct plug or is there a harness one can buy or is a stop to my local ford dealer in the future.
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I have replaced booster, master cylinder, all four callipers, and bled the brake system a number of times on my 2000 F-150 4x4. and still the pedal is wicked spongy, is there some other problem?
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2002 Excursion 4x4. While applying my emergency brake today I heard a loud bang. Now, the parking brake won't come up when I pull the parking brake release. Also, the noise is driving me crazy. Is there a way to release the pedal until I can get the cable replaced?
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Since I have this car i noticed that the brake calipers (especially the front) are very noisy. This problem is caused by caliper's floating guides that become loose and the entire brake caliper shakes. I asked at a kia mechanic who answered to me to change the calipers support. For my trusted mechanic is useless because, according to him, this type of support have this problem (he tell me that also others car have this problem like older nissan micra) and sooner or later would return noisy.
Some time ago with greasing the floating guides i temporary solved but drying up over time the problem come back.
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Fairly recently acquired 1992 525i, 101,000 miles. Love the car and driving feel, don't mind putting the effort in but do not know where to start. She needed some work including both upper and lower control arm bushings. Replaced those over the last couple of weekends. This week the front brake calipers are locking up adding significant drag to the car, overheating the front brakes, smells and feels hot. Rear brakes appear to be fine. Seller had replaced brakes within the last 5,000 miles. I thought maybe he did not 'grease' the caliper guide pins and components, so I tried that and all was well for a few miles then back to the same locking brake calipers.
Is this brake caliper, brake cylinder, master cylinder or ABS related? Do I need to bleed the system? I cannot not imagine how but could replacing any of the front suspension components have had anything to do with this? I read on one thread about an interconnection (power assist) provided by the power steering pump and that 'over filling' the PS reservoir could cause such a problem. I did add fluid to the reservoir recently but the level is between the marks on the cap dip stick.
If caliper, or cylinder related is this DYI? How about the ABS? I have been looking for some good links to address this problem and repair procedures but no luck as yet.
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After coming to a complete stop & starts driving again, I notice that the brakes squeaks a few turns & then stops. It seems that the brake calipers does not fully disengage from the rotors.
2006 Touareg V6 Silver
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I just noticed that my black brake calipers look dull. I used my finger to check it and behold, the shine is back. Is there anyway i can clean the brake calipers without removing the wheels?
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I've replaced the front brakes twice now on my 2004 2.4L Manual Santa Fe.
Each time the dealership has commented on some excessive rusting of the calipers, and this last time around one had actually seized and they had to cut it off.
When I got brand new ones put on I noticed they were nice an shiny silver. Within 3 weeks there were full rusted...and still are. I don't get it??
2004 Santa Fe .... Is it possible something is dripping from somewhere that is caused this premature rusting?
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I was cleaning my brake calipers and noticed that neither of my calipers have pad wear sensor connected to pads.
My 2012 GTi had sensor on the inner pad, but I cannot find one installed on my MKVii GTI. Looking for a photo of the caliper and the location of the sensor?
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Tons of information on this and its possible. What? I'm still learning the search feature.
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Gen III 2010, 6800 miles. Silver. Fuzzy dice. Pads are still rattling in the calipers when I hit bump when foot is not on brake. It sounds like hell! ...like major suspension components are loose, although I know they are not. Two Toyota dealers have told me this is normal, and no danger. ...no dealer fix.
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