Ford Excursion :: 2002 - Blue Smoke Cloud When Fires Up?


Feb 21, 2012

I have a 02' Limited V10 with 202xxx and have come across new issues recently.

Occasionally when I start up the truck it spits out blue smoke BUT its only when it fires up then it's done.

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Ford A/C :: Clutch Smoked - Huge Stinky Cloud Of Blue Smoke Blowing Out From Behind The Truck

First some background. The vehicle is a 2003 Expedition with rear AC. The 5.4L engine has been replaced with a 4BT Cummins (DD since 2010), but the AC system is not altered-- other than the compressor being mounted to a different engine. The intercooler is in front of the condenser, which hurts efficiency of the AC system, but it seems to work fine in our climate.

My AC system quit cooling one day, and the problem was a hole in one of the low-side tubes from rubbing on the turbo-to-intercooler tube. I repaired this by aluminum brazing. The system held 120 psi on nitrogen for one hour. So I pumped it down overnight to 27 inches of Hg and made an appointment with the AC shop to get it recharged. I could not get an appointment for several weeks, so I continued to drive it with no AC, thinking it should be no problem since there is no pressure in the system.

I was on a road trip when all of a sudden, there was a huge stinky cloud of blue smoke billowing out from behind the truck. I pulled over and the AC clutch and pulley was smoking hot. I shut it down and cooled it off slowly with squirts from a water bottle.

So my clutch is shot but I'm not sure what caused it to fry. Is there a typical mechanical failure where the friction material can be chewed up by the pulley-hub? Or is it possible that somehow the controller commanded the clutch to engage without pressure in the system?

I think it would be prudent to replace the compressor, since there may be some bearing or housing damage from the clutch failure, so that is in the plan. I have read that when ever the system is open, the drier should be changed too. I want to do this right rather than do it again on another day.

One concern I have is that if when the clutch was failing and it managed to turn the compressor-- could there be pieces of compressor in the tube runs that I need to clean out? Other than a visual inspection of the open tube ends, is there another test or things to look for?

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Ford Excursion :: Lots Of Hesitation On Takeoff And Large Cloud Of Black Smoke

I recently had the Blue Spring installed on my 04 X. After having it installed I still noticed a lot of hesitation on take off, and after a few seconds of trying to take off it kicks out a large cloud of black smoke and away she goes. The problem is very noticed when at the bottoms of hills it seems powerless and makes a wierd noise from the drive side of the engine bay, until I press the pedal enough to make it downshift then comes the large cloud of black smoke and she climbs up. All I know is I'm getting worse fuel economy then I should get and something just doesn't feel right when driving the X. The truck doesn't feel like it missing at all so I don't think it would be injectors especially as They are all brand new and less than 6 months old.

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Ford Excursion :: Blue Smoke Blowing While Idle

I am only at 141,000 miles and I'm seeing blue smoke while I idle! It started as a small puff of blue smoke when cold starting up...now it is much more consistent. I am also getting a diag trouble code of P0674 (glow plug in cylinder 4) can that be the cause? I'm nervous since I didn't watch my tech put oil in the truck at the last oil change...I think he put four gallons in instead of 15 quarts...is that a prob?

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Toyota - Highlander :: 2002 - Cloud Of White Smoke Upon Cold Startup

I have a 2002 Toyota Highlander 6 cyl, 148,000 miles. I get a cloud of white smoke from the tailpipe upon starting a cold engine. Smokes for about 1-2 minutes, then smoke stops.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Blue Smoke On Cold Morning Start Ups

Got a 2002 7.3 F-350 with 300,000 miles and for the last couple of years I've been getting blue smoke on cold morning start ups and its been gradually getting worse, it clears up after about 30 seconds and all is normal,No loss of performance, Oil consumption is minor, however I hate a vehicle that blue smokes, I'm guessing my issue is valve seals are worn, I was wondering if it is possible to replace the seals while the heads are on the engine? and was also wondering how much time it would take to fix? as i would have to have it professionally done. I know its hard to guess a time frame and everyone is different. Sounds like textbook valve seals to me but is there anything else I should check first?

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Camry :: 2002 - Blue Smoke On Initial Start Up

02 camry, 128 K miles, 4cyl.

Since I started using castrol titanium full syn oil, I have noticed increased blue smoke on initial start up, usually after overnight.

Time for another oil change, what OIL to go with? I was thinking back to Valvoline maxlife dino oil.

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Toyota - Highlander :: 2002 - Puff Of Blue Smoke On Most Startups

150,000 No loss of power. Only very small loss of oil in 3000 miles. Could it be valve seals. At what point is this a fix it problem. Would like to run car as long as possible. Great car. I had valve seals replaced years ago in a Chevy 305. That was so bad that I needed a stand off plug to prevent fouling and skipping. Should I look to trade or will the fix not be too bad.

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Camry :: 2002 2.4L Emitting Blue Smoke Only At Startup After Sitting Overnight

I have a 2002 2.4L Camry with 120K miles. I plan to keep it for another 10 years so want to get it in better shape. All I've done so far is air filters and changing the oil. I did let oil changes go way too long a few times then at 70K miles started emitting blue smoke only at startup after sitting overnight. It looks like valve stem seals so the engine uses oil now but it's tolerable and I really need to avoid spending big bucks unless there's a breakdown.

I've read about a procedure to replace the valve stem seals without removing the head using compressed air, but am a bit scared to try it for fear I will get in over my head.

I'm planning on getting up to date on all recommended inspections, changing spark plugs, coolant, air filter and cabin filter and plan on changing the oil from conventional over to 10w30 synthetic w/ subsequent 5,000 mile intervals from now on. I'm in a better financial situation now so can afford parts but want to try to do all labor myself unless a mechanic is necessary for something extremely important or critical.

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Ford F-150 (2009-2014) :: 2010 - Cloud Of Smoke On Start Up

How many of you have this issue with your 2010 5.4 puffs a cloud of smoke on start up I have 20,000 klicks on mine after 8 months....

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Ford - Ranger :: Cloud Of Smoke On Start Up - Knock In Engine After Oil Pan Change

I have a Ford Ranger 4wd, 2000 120k. Ran well, great shape, reliable and quiet running. Oil pan leaked and I got tired of going under and used Devcon in attempts to stop leak..reoccurring issue. So I get new 0il pan. Started it up following morning after driving errands and home from shop and saw a cloud of smoke on start up never seen before, cleared away and didn't think about it again. Drive round trip for about 70 miles and while driving at slow speeds back in town, the oil gauge started pinging back and forth, and the knocking started. By the time I got home I do not dare to drive it anywhere as while the oil gauge does not fluctuate anymore the rapping has increased. What could have started this chain of events? Can I expect the garage to replace the engine? Vehicle is worth 4k replacing engine probably 3K..while a beautiful useful truck body sits in yard is it really worth it? Bad draw on the cards?

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Ford - F150 :: Cloud Of Smoke During Mountain Driving After A Long Downhill?

99 F-150 V8 - During mountain driving after a long downhill I get a cloud of smoke when I get back on the gas. Appears to be darker smoke not oil like blue smoke. Only other issue I have with the truck is an occasional cloud of blue smoke when I start it which I believe is just aging valve seals. What is causing the cloud of smoke after a downhill?

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Ford F-150 - 1997-2003 :: Big Cloud Of White Smoke Came Out When Going About 55 MPH And At 2800 RPMs

The truck is a 98 4.6l with 188,000 miles on it and yesterday i was driving up over a pretty steep grade hill, i was going about 55 and turning maybe 2800 rpms at the top a big cloud of white smoke came out (either tailpipe or just out of motor on hot pipes)and also some in the cab. It didn't run any different though so I kept driving about 3 mile and stopped where i could take a look and and saw fresh oil around the starter area running down where the motor meets the tranny. I checked the oil and it was at a good level and also not milky. I checked level again today and it seems well and there is no drops of oil on the ground i ran it home about ten mi and it runs good. What could have happened?

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Ford - Clubwagon :: 2000 E350 Burning Oil / Cloud Of Black Smoke On Startup

I have a 2000 E350 15 passenger Ford Van with 125,000 miles on it. I am burning a quart every 500 miles. The van produces a cloud of black smoke occasionally when I start it. Maybe once every 10 starts or so. It seems to be more prevalent when the van is parked with the engine downhill. About a year ago, I switched to high mileage oil. Could this be part of the problem? Or is there anything other than a rebuilt engine that will work?

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Ford - F150 :: Loud Boom And Cloud Of Smoke Comes Out From Front After 15 Minutes Of Parking

Last night parked my 2004 Ford F150 after a 15 minute drive in 85 degree weather. About 15 minutes after parking I heard a loud boom and a cloud if smoke came out from the front of my truck. Lots of people on the street also saw it and said they thought it was a tire but alas, all tires are fine and oddly a look under the hood showed zero signs of anything unusual, no leaks under and I even drove it home with no perceived problems. What this could be or what to look out for?

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Suburban :: 99 2WD - Huge Cloud Of White Smoke On Start Up

99 1500 2wd 5.7 burb

Out of the blue I started old red up yesterday (after charging the dead battery) and got a huge cloud of white smoke. Smells of coolant so Im thinking oh great a head gasket. The thing is, I can see no trace of coolant in oil or vice versa. I started it up with radiator cap off, while cranking I got a little fluid spit out the neck but once it started it was not gushing or bubbling at all.

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Golf IV / Jetta IV :: 05 - Cloud Of Smoke Come Out Upon Cold Start

So I'm trying to figure out the issue with my girls car, upon cold start sometimes a cloud of white smoke will come out of the tail pipe but not all the times, sometimes the oil level slowly drops but again not all the time, coolant doesn't look mixed but I'm not 100% sure. The car is the pzev 2.0.

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Passat (B6) :: 2.0T - Dark Cloud Of Smoke Out Of Back Side

Yesterday I was driving my wife's Passat 2.0T and I floored it and I saw a dark cloud of smoke out the back. It didn't seem very normal... is it?

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Golf IV / Jetta IV :: Produce Cloud Of Smoke And Oil - Died

My k03 blew up after 100k miles in a cloud of smoke and oil... Where is a good place to buy a k03 turbo for less than $900 or so?

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Touareg :: Burning Oil / Significant Smoke Actually A Cloud At Startup

V8, approx. 12 K miles. Noticed lately that after the car sits overnight or maybe 2 days overnight, that when I start the car in the morning, there is significant smoke, actually a cloud. Value seals? How do I get VW to fix this problem? I am thinking about bringing a picture to the dealer when I start the car?

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Elantra MD (2010-15) :: 2011 - Whitish Cloud Of Smoke Come Out Of The Exhaust

As I was driving today on the highway, I saw a whitish cloud of smoke come out of the exhaust.......the car seem a bit wobbly after that. It only happened once. the ring around exhaust tip is all black. I am not sure if it has damaged anything? What it could be?

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