Ford Excursion :: 2001 - Leaf Spring Clunking Noise


Apr 13, 2014

Replaced front leaf springs to procomp, now i got a clunking noise from right leaf spring rear eye(and a little bit from the left).

Can it be that:

I've tighten them to much? Wrong way (big eye is in front)? Got about 4" lift in front and haven't received rear leveling kit yet so the angel is wrong?

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Ford Excursion :: Adding A Leaf On Each Spring?

The local shop here suggested getting a set of F350 springs and they would take them apart and a leaf to the front and rear springs.

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Ford Excursion :: How To Get Lower Spring Leaf Bumper Out

I got the new ones, (as mentioned in another thread) and they're the same as the old ones. Well, the one that's still in one piece.

I guess I'm missing something very simple, but as easy as it would be to cut the old one out...how do I make room between the lower leaf and the other leaf pack to get it out?

I about hung from the lower leaf and it didn't move quite enough to give the room to remove the bumper.

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Ford Excursion :: Leaf Spring Swap - Wheel / Tire Size

My leaf spring swap is almost complete... its been almost 3 weeks with all the conflicts of life but its getting near completion. Just have to do front passenger side now.. Tomorrow and it should all be done.. hopefully... Any ways... my preliminary numbers are 40" front (ground to fender) and 41.5" rear.. Might be 1/2" to 1" off since I haven't finished the job AND the truck is sitting on dirt. Any ways, What size wheel/tires can I fit on there now? And will I need a spacer with that size?

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Ford Super Duty (1999-2016) :: Conversion Of Leaf Spring To Coil Spring?

Conversion from the dana 50 to the newer dana 60 with coil spring? My Dana 50 has called it quits so while my front end is already off the vehicle already why not make improvements. Ford used the 50 for 1999 to 2002 then upgraded to the 60, I'm guessing it was for a reason!

I've read this article on a similar project but the dana 60 had leaf springs as well: Dana 60 Conversion for F250 years 1986-1996 .: Articles I'd prefer coil spring, nothing more then personal preference with a bit of better ride quality. The donor vehicle is a 06 SRW F250 This is not what I'll be getting but just as an example of the parts I would get.

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Ford Brakes/Suspension :: Leaf Spring Plastic Bushings / Spacers Worn Out - Squeak Noise

On my 99 at the tip of the springs there is what looks used to be plastic wear spacers between the leafs. Mine are worn out and I think it is part of a squeak noise I am chasing.

What that part would be, where I could get them, and do I have to break down the leaf assembly to change them or could I raise the truck by the frame and take the load off the springs enough to get the in?

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Ford Brakes/Suspension :: Bolt Stuck In Leaf Spring Bushing

I am replacing my rear leaf spring hanger and shackle. I have one side done and the other side the old hanger is off. I am ready to install but the bolt/ bushing in the leaf spring will not come out. I tried every thing with what i had for about 2 hours. Is there a tool to remove these things similar to a ball joint press.

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Ford Ranger / B-Series :: 2008 FX4 - Rear Leaf Spring Squeak

I've got an '08 FX4 that has developed quite a loud and annoying squeak from the rear leaf springs. It happens when I'm slowly applying power and going over bumps such as speed bumps or similar. More so when I'm going up hill.

I initially thought it was a u-joint going bad, and had my driveline mechanic take a look at it. He discovered it was the rear leafs making the noise. He sprayed them with an aerosol light grease and the noise was instantly gone. The problem is, the noise comes back after the grease spray has worn off (usually after driving in the rain) which happens a lot in the Vancouver area.

This is my 3rd Ranger and I have never had this problem. I don't drive in unusual places (beach, sandy, dusty areas) so I don't know why this is happening. It does look rusty in the areas that I can see in between the individual leafs. Is this a common problem for this vintage of Ranger?

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Ford Super Duty (1999-2016) :: Speed Nut For Rear Leaf Spring

Where I can get or have a speed nut for the front eye bolt of the right rear leaf spring? If you do I'll gladly send you some cash for it and to cover shipping it. It's supposed to rain pretty much all week here and I really don't want to go to a junkyard. I have checked ford parts and nothing there you can get the hanger that attaches to the frame that the spring bolts to but not the speed nut or bolt only need the speed nut though. Truck is an 2004 f-250 so 1999-04 will work and 05 to 07 is setup the same in the rear but I don't know if they are the same size bolt since they made the frame heavier. I have no idea after 07 when they made the springs longer.

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Ford Super Duty (1999-2016) :: 2002 - Driver Side Front Leaf Spring Snapped?

I just realized my driver's side front leaf spring on my 2002 F250 has snapped. I checked the weight sticker on my truck and it weighs 5200lbs in the front. My question is the heaviest springs I found only support 2630lbs a piece, so being a 7.3 is 5200lbs a correct weight for the front of this truck? also why would Ford make springs that support only 60lbs more than the front weight? Hell I weight more than 60lbs.... Did I snap the damn thing just by climbing into the cab?!?!

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Ford Super Duty (1999-2016) :: 2000 F350 - Front Passenger Leaf Spring Just Broken

My front passenger leaf spring just broke on my 2000 f-350. My front springs are T code, but I was wondering if a could replace the broken one with a code X spring as a temp fix until I get a leaf spring replacement delivered?

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Ford Super Duty (1999-2016) :: Width Between The Spring Perches On Leaf Sprung Front Axle?

What is the width between the spring perches on leaf sprung 99-04 front axle. I searched and cant seem to find a dimension listed anywhere. i tried the dana60 bible on the pirate site as well, but it doesn't list the spring perch dimensions, only for the pre 99 styles

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Ford 7.3L Power Stroke (1999-2003) :: Coolant Leak / Dripping Down Onto Passenger Side Front Leaf Spring

2003 F250 7.3... I noticed a water leak dripping down onto passenger side front leaf spring. I saw this before but attributed it to the AC (which kicks butt) but haven't used the AC. No scent to the clear fluid, temps all look good. Running fine. Where does the AC discharge go? Could AC be on (not on AC but set in blue zone on dial)? Reservoir looks ok but could e small volume of drips.

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Golf IV R32 :: Popping And Clunking Noise From Passenger Side Spring / Mount Area

I had the struts replaced a few months ago along with the strut mounts and bearings. Since then I've developed a popping and clunking noise from the passenger side spring/mount area. I've greased it and it has quieted it down but I noticed that when the car is not moving and I turn the wheel from lock to lock that very top piece of the strut pretty sure it's called the hat moves along with the wheels while the drivers side does not. What's wrong? Is it something as simple as the nut being to lose or to tight?

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Camry :: Spring Clunking Noise Coming Out Of Driver Side Strut Tower

So I installed my H&R lowering springs about 2 months ago and I am very happy about the stance, ride, and handling up until about 2 weeks ago. The car always had a bit of a spring clunk coming out of the driver's side strut tower, but it has become more apparent and pronounced over the last few days. I already tightened the strut nut and shock tower bolts, what else is there to check out?

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Ford 6.0L Power Stroke Diesel :: 2005 Coil Front End To 2003 F350 Leaf Spring Front Diff Swap?

Any success story on converting 2003 or 2004 f350 with leaf spring front end to the 2005-2007 f350 coil front end is it possible?

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Ford Excursion :: Noisy Front Leaf Springs?

Been chasing this for a few weeks and getting fed up. Have a bad metal on metal "creaking" noise from the front at low speeds.

Background - Replaced springs with X code front and modded C code rear from Junior at ATS. Also replaced shocks at the same time. All hardware tightened with weight on suspension. Have rechecked torque on ubolts many times, even loosened and retightened both ends of the shackles, sway bar links, shocks, etc.

Can't get the noise to go away. Hard to pinpoint exactly where it's coming from but you can "feel" the noise in the back half of the front springs.

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Ford Excursion :: Checking Front Leaf Springs?

Trying to figure out if my front leafs are factory or not. I assume so but they look extremely weak for a 9k rig.

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Ford Excursion :: Front End Clunking Noise?

I've had a front end clunk best felt on the floorboards at very slow speeds on uneven ground. I've read for a month on this site on this issue and have replaced the ball joints and sway bar end links with Moog parts. New shocks also. Well I've improved but its still there. I cannot budge the trac bar bolts with breaker bar. The axle u bolts seemed loose so I tightened them but I'm not sure of the torque specs on them. What are the torque specs on the u bolts and where to go from here?

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Ford Excursion :: Clunking Noise - Bad Ball Joints?

Bought the EX from my sister 2 years ago, I know that she's had the ball joints replaced several times and have read on here how some people have only gotten 20K miles out of a set. Anyway, I have the same clunk and I spent one Saturday changing them out ( as well as new brakes and rotors ) I still have the same cluck sound. I've just read a thread on the hubs rattling and its related to the needle bearings wearing out. I'll lock it in 4WD to see if the clunk goes away but I don't think that's going to work.

Would bad / incorrectly adjusted wheel bearings make this same sound? When doing the ball joints, I saw one set must have been rebuilt since the locknut looked brand new and the other side showed its been there a while.

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Golf/GTI VII :: Spring Binding Popping Noise After Neuspeed Race Spring Install

This noise I have is driving me crazy, installed neuspeed race springs and now I have this weird spring noise, sounds like the springs are binding and then releasing when you turn the wheel, like a clicking dinging noise, it's on both sides and happens when moving slow and turning the wheel and when stationary and turning wheel, it sounds like tug and release not really spring bind I checked install and everything is correct even disassembled bearing assembly and everything is fine, lubed spring seats with silicone paste nothing is working.

When looking at the spring and turning wheel it's almost like the spring is getting stuck on the middle part of the seat then releasing, I know this was a common problem on the mk6 but I haven't heard anything about the mk7 the spring is seated in the lower perch perfectly the upper is were the noise is coming from you can see as you turn the upper bearing by hand it actually somewhat twists the spring and then releases and that's what makes the noise, and it dose not move in a nice circular motion kind of like an egg shaped rotation and it makes the spring flex and pop I think there's a problem with the springs,

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