Ford - Excursion :: 2000 - AC Hoses Leaking At Condenser


Jun 24, 2015

I have a 2000 Excursion and it appears the AC lines going into the condenser are leaking. I had a local shop replace them, vac and recharge the system for 96.00. The ac was never really cold, and he used a vac pump and gauges to recharge. He said he thought there was enough refrig in the system for me. I got tired of just cold air so I put a small bomb in the system tonight and woah, I had ice cold air again. I noticed that where he replaced the O-rings, it appeared to be oily again! I went to a friends house and he as the glasses and UV light and we could see the dye around the connections where the hoses bolt to the condenser. We cleaned em off with brake cleaner and will recheck tomorrow afternoon. How odd is it to have the O-rings replaced and then have it leak again? I know he did not use OEM O-rings. I do not think its the condenser, we can only see the die on the fitting and around the flange of the hoses.it is easy enough to replace the condenser and it is not labor intensive. I called the shop and he said it would be about 25.00 plus a recharge but he doesn't know its leaking AGAIN. Should I go and replace the condenser as well? This image doesn't show the lightly wetness around the flanges.... but here it is.

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Ford Excursion :: A/C Is Leaking Where 2 Lines Go Into Condenser

Ac is leaking where the 2 lines go into the condenser. I went to Ford and bought OEM o-rings thinking it would be an easy fix. HA! New o-rings were put in by a mom and pop garage. Still leaking. Guy said it wasn't, but with my uv light I could clearly see the dye. Went to a recommended guy. He took it apart, cleaned the hoses where the o-rings sit. They were kinda dirty from leakage and stuff so he cleaned them up with a wire brush and 2000 grit.

Recharged, and we both looked with his huge uv light. Bad condenser, drivers side lit up like a night light. Replaced the condenser with an aftermarket condenser. Recharged, STILL LEAKING from where the hoses go into the condenser. Vacuumed down the system... Removed hoses, checked o-ring fit. They are snug on the hoses and have some resistance when plunging the hoses back in. What gives? I'm 360.00 into this this week...

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