Ford Escape / Hybrid :: 2002 - Lower Intake Gaskets?


Jul 5, 2014

Are there any tricks I need to be aware of, or any maintenance threads on changing the lower intake gaskets on my 2002 3.0 V6 Escape? Still having high idle issues when hot, and have checked everything else. I changed the upper gaskets when I replaced the plugs and COPs some time back.

Anything I need to be aware of, or is this similar to changing the upper manifold gaskets?

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Ford - Explorer :: 2000 - Upper Or Lower Intake Gaskets

Our 2000 explorer xls 4x4 with 4.0 ohv just pop the code for the intake gasket leaking. My question is, would there be any way to tell if it is the upper or lower that is leaking? It has 188k on it but still runs good. I think I can feel a miss in it at idle but it is not a steady miss.

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Ford - Explorer :: Changing Upper And Lower Intake Gaskets

I'm in the process of changing my upper and lower intake gaskets. my question is, the upper intake along with the tubing on the fuel rail are caked with oil/carbon, along with the back side of throttle body. What would be the best way to clean them?

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Ford Escape / Hybrid :: 2002 4WD Stalls When Going Into Reverse

2002 3.0L escape 4WD, stalled twice on me when shifting into reverse after a complete stop. No CEL, truck started right up again....

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Ford Escape / Hybrid :: 2002 - EVAP System Failure

I have a failure on the evap system of my 2002 Escape, and need the proper testing procedure for this particular purge valve. I was able to fix the purge valve on my 2013 Explorer, with no issue, but the Escape has a different type and I'm not sure I'm testing it properly. I want to verify the purge valve is working properly instead of just throwing parts into it. I know it is likely either the valve or the gas cap, but it could be something other than those two items, so I want to get the simple stuff checked out first.

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Ford Escape / Hybrid :: 2002 - Random Misfire Codes

I am having some ( Bad Luck ) with my 02 escape I been getting random misfire codes started checking over o2 sensors first, replaced one on bank 1 downstream, I have screenshots to look over along with codes....

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Ford Escape / Hybrid :: 2002 - Trans Won't Shift Into Gear?

I own a 2002 Escape, 4WD 4cly manual trans. A couple of days ago, when I left work I stopped at a stop light. I shifted out of gear while I waited for the light to change like I always do. When I went to shift back into gear, I couldn't. I found that if I turned the key off, with the clutch disengaged, I could shift into gear without a problem, start the car up and drive away.

Since the first time this has happened, it has happened a few more times, always when stopped, once or twice while slowing down to stop (low RPMs). Besides all that, the car shifts fine while driving.

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Ford Escape / Hybrid :: 2002 - Cylinder Misfire When Hot And Restarted?

I have a 2002 Ford Escape, 6cyl FWD... 110,000 miles.

About a month ago I started seeing a misfire, which of course usually is a COP issue. I should buy stock in whoever makes those. Anyway, the code according to parts store monkey was cylinder 2 misfire, so I replaced the COP. That made no difference. I also replaced the upper intake gaskets and the PCV valve while I was in there.

So I started monitoring when it would happen, and of course got the actual code rather than taking the word of the monkey at the parts store. The code is P0352 Primary / Secondary circuit malfunction.

So after some research I find it could be the harness, it could be the PCM. The question I have is this misfire seems to only be when the motor is started after it's hot. What I mean is I can drive to work 10 miles, no problem. I can drive to Orlando 100 miles away - no problem as long as I don't stop on the way. The only time the misfire happens is when I start the motor when it's hot. So if I drive 10 miles to the store, then drive home before the motor cools completely I'll be coming home on 5 cylinders. If I wait 2 hours between stop and start I never have a misfire.

Does that jive with a true electrical problem? I'm no expert, but I don't understand why driving for 100 miles is fine, but 10 miles, stop start and 10 more is an electrical problem.

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Ford Escape / Hybrid :: 2002 XLT V6 - Battery Light Randomly Comes On

I have a 2002 Escape XLT V6 4X4. I searched the issue, but others' symptoms don't seem to be quite the same as what I'm seeing. Over the last few weeks, the battery light has randomly come on and off 3 separate times:

- 1st time, light came on at highway speed for about 30 sec and went out. Didn't come back on. Was during daytime, running DRL's, radio (no amp or subs or anything like that, and heater blower on low speed.

- 2nd time was two weeks later or so. Happened at night with just headlights on at around 55mph (RPMs about 2K or so). Again, stayed on for about 30 sec and went out.

- 3rd time was about a week/week and a half later, yesterday morning. Just running DRL's and radio. Light came on, flickered, came on, and then stayed on for a couple of minutes (all at highway speed). I noticed that if I disengaged the overdrive and got the RPMs up, the light would go out. I ran it out of overdrive for about 2 minutes like that, and the light stayed out. Speed limit dropped to 40mph, and the light came back on (lower RPMs at that speed, didn't run it in low gears). Light stayed on for 30 sec - 1 minute, and then went out on its own and has since stayed off.

I took it to Advance yesterday to have it tested, and the results were that it is charging at 13.9V under no load, and 13.87V under a load. The battery tested good, but the machine said it needed to be charged (it hasn't been acting low...car starts just fine).

I'm driving it to work today to see what it does next, and then getting it tested again on my way home. Has anyone here ever had similar symptoms as above? Does this sound like bad diodes in the alternator?

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Ford Escape / Hybrid :: 2002 XLS - Clutch Or Trans Just Seized

My wife has a 02 Ford Escape XLS with a I4/manual trans, she has been saying it has been making weird grinding noises for a while but has not been able to replicate it for me to hear. Today it locked in gear and stalled, she can depress the clutch and start it, but can't take off in whatever "gear it thinks it's in" and it'll stall. To quote her.

So odds are the clutch or trans is toast, I'm more of a full size truck guy when it comes to doing work, what to look at? She's getting it towed and I have enough tools to do the job just not a ton of time this second to do the research, When I know more I'll add it.

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Ford Escape / Hybrid :: 2002 - Stumble At 1k RPM In Park And Neutral

So my buddy has a 2001 escape. It has a shudder at 1k rpm in park and neutral. It's not nearly as noticeable in drive. I scanned it for codes and there isn't one. Ran a power balance on ids and it's straight. Doesn't miss during the shudder either. Has all new coils and plugs. I cleaned IAC. MAF. Ran sea foam through the engine. And there is Lucas oil conditioner in the oil and Lucan fuel injector cleaner in the gas. It runs amazing other than that shudder. What could it be ?

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Ford Escape / Hybrid :: 2002 XLS 2.0L - Slipping Trans Clutch

2002 Escape XLS 2.0L 4-cyl 5MT FWD. Slipping Clutch.

I've read here n there that the Escape clutch is a poor design & others have reported that a clutch repair doesn't solve their shuddering problem. After putting off the job for a while, I'd like to replace the clutch.

Here's a topic from here : Manual Transmission shudder / fill & drain access?

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Ford Escape / Hybrid :: 2002 4WD - Engine Sputter When Accelerating

My daughter has a 2002 Escape 4WD with 3.0L engine.

Coming home from school a few weeks ago she experienced engine running rough on the highway when trying to accelerate. We ran the diagnostic on it and it revealed that #2 cyl coil was misfiring.

I've replaced all of the rear bank coils (in hopes that I wouldn't have to remove the intake manifold again anytime soon). I also replaced the connectors and weatherproofed them.

Replaced all the plugs while I had easy access too. This all went pretty smooth with exception of breaking 3 of the 5mm coil bolts off inside the valve cover. I've also replaced the upper and lower intake manifold gaskets.

It runs much better now except now on the highway, at 1800 rpm/55 mph if I try a gradual acceleration I get engine sputtering and it won't accelerate. If I push hard on the pedal it will downshift and accelerate normally right past this trouble spot. Other than this it idles and runs great.

I've noticed that the 3/4 in. vac hose on back of manifold is getting pinched closed about 70%. this is the hose that leads down to the top of engine just below lower manifold. I suspect this is the problem but cannot determine the root cause. I assumed it was the intake manifold gaskets but those are now replaced.

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Ford Escape / Hybrid :: 2002 Not Turning Over After Changing Computer

I was having problems with my 02 Escape of misfire on cylinders. After doing a lot of checking, changing spark plugs, changing coils, ect, I decided that it could be the computer. So, I ordered one and put it in. When I turned on the key, all the gauges pegged and then came back to zero, but it acted like someone cut the power line to the starter. No click, no nothing. I checked fuses and they are fine. Even changed them around to make sure. Is there something that I have to do when you change the computer to get it to start? Had no problems with the starter prior, so it has to be something associated with the computer and changing it.

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Ford Escape / Hybrid :: 2002 3.0L - Thermostat Housing Leak

I set out to do a coolant flush but ran into an increasing number of problems. When I went to replace the thermostat I discovered one of the three bolts would not come out due to the inside thread on the thermostat housing being stripped. I purchased a brand new housing and O-ring.

When I reinstalled the thermostat (also Motorcraft brand) with the above O-ring and attached all the hoses I had a severe leak between the thermostat housing and the intake hose connecter. I diagnosed the problem as the O-ring slipping off of the lip or ledge inside the thermostat housing and not sealing all the way around.

The Motorcraft O-ring seemed like the diameter was too big for the interior lip of the thermostat housing because the ring would pop up on one side whenever I tried to fully seat it on the interior lip. I went to AutoZone and purchased an orange Duralast O-ring, and while it seemed to be a little smaller diameter than the Motorcraft it too slipped off when I tightened down the housing.

I have tried everything, and every time I tightened down the housing I did it very slowly and carefully doing an 1/4 turn at a time with the three bolts but still the O-ring would slip off.

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Ford Escape / Hybrid :: 2002 V6 - Low FTP Signal Below 22v - Code P0452

I'm getting a p0452 fault on my 2002 Escape 3.0 V6 2WD. From what I've read, that seems to indicate low FTP signal below .22v. As I understand it, the FTP sensor has 5 v applied, and the output to the ECU goes down as tank static pressure increases. Conversely, I think the voltage back to the ECU goes up as tank static pressure decreases (for the vacuum leak test measurement).

What the approximate voltage is at atmosphere (engine not running, vent valve open, etc)?

I'm guessing the "less than .22v minimum" signal back to the ECU might look more like either the signal wire shorted to the frame somewhere or the signal wire open (maybe corrosion in the connector)....

Also, where the FTP sensor is located on the Escape and how to access it?

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Ford F-150 - 1997-2003 :: 2001 5.4L - Intake Manifold And Gaskets Replacement

I am about to replace the intake manifold and gaskets. I know all of that process, but first question is if there is anything i should do whilst in there. Second question; what can I do with my intake to get more power? Mainly just kind of wondering before I get my parts ordered.

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Ford Escape / Hybrid :: 2002 - OD Light Blinking - Won't Drive In Gear?

We bought a new 2002 Escape 4WD and it has been great. Just clicked 130k. However, yesterday my wife said the car clunked when putting in reverse, and then the OD light started blinking. Shortly after that the Escape would not drive in gear, just a spinning noise. After the car was shut off for a few, it would drive again, but not very far. Fluid is good, and it will only drive for a while. I noticed a broken vacuum line coming from the trans, but could't tell where it went.

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Ford Escape / Hybrid :: 2002 - Cluster / Radio Lights Flicker

Recently it rained pretty hard over here and my sunroof leaked pretty badly. Carpets were soaked, upholstery on roof got soggy, and I think some water dripped into the cluster or something maybe. So this is almost all a water damage issue I believe.

Since then, whenever i start my car there will be a series of 5 beeps that repeat 5 times, coming from the cluster. I did some research and it could be because the airbag warning lamp is out (it's light should flash when i turn the car on but it doesn't).

On top of that, the cluster gauges, lights, and radio lights, flicker for the first minute or 2 of driving and appears they flash on/off faster as i apply gas.

Applying gas also seems to interrupt the airbag beeping as the lights flicker. Car seems to run fine as far as I know other than that.

Did some more research on that and all I come across are alternator problems. From what I've read the alternator is hard to reach on 02 Escapes, and it could be very expensive so I'm REALLY hoping that's not the issue.

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Ford Escape / Hybrid :: 2002 - Drive Lights On Dash Flashing But Seems To Run Ok?

This 2002 ford escape 3.0 xlt 4x4. on the dash you have your transmission #s laid out . the #1 seems to always be highlighted in a square. but as you move the shifter to whatever gear you want there is another square that highlights the selected gear. Also, before when you would have it in D it would flash back and forth from D to 2 just the lights not the transmission.

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Ford Escape / Hybrid :: 2002 - OD Light Started To Come - Got Code P1744?

2002 Ford Escape... My OD light started to come on every once in a while, and would go off once I turned the car off... This being said, as far as I could tell, the tranny was running smooth. Then an engine light popped on and this code and explanation come up... P1744 "Torque Converter Clutch System Stuck in OFF position".

I recently came back from a bit of a trip... and after shutting the car off, it didn't want to restart. Since this time, the car has begun to start, but the engine light remains on with the P1744 coming up...

Research seems to indicate that the problem is with the Torque Converter Solenoid. You Tube videos show that there are two solenoids just under the transmission pan...

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