Ford Aerostar :: Heater Hose To Water Pump Failure
Sep 14, 2013
I just wanted to share with you all about a coolant leakage problem I had experienced for a couple of days.
It all started a few days ago when I noticed the temperature gauge needle, which I hardly ever look at, began fluctuating in the hot region. I thought "oh my god" what is wrong? I then stopped at the nearest gas station and added some, I mean a lot, of water. My initial thought was the coolant level was too low.
The following day, I noticed the belts were squealing a bit (at that time I thought it was another vehicle with loose belts, but NO... it was mine making the belt noise). At that time, I did not realize it was because the coolant was leaking onto the belt(s). But then when I made a stop at a location for a couple of minutes, I returned to my Aerostar and noticed a trail of coolant leaking from underneath the vehicle.
I thought "oh my god" the water pump is busted! I then took it to a local repair shop and inquired about the cost to replace the water pump.
But after I inspected the vehicle more thoroughly, I noticed some dryed out green colored stuff where the heater hose connects to the water pump. I then removed the heater hose from the water pump and discovered to my surprise a tiny hole had developed where the hose is expanded from 5/8 to 3/4 inches.
My plan to repair the problem is to purchase about 6" of 3/4" heater hose (to connect it to the water pump), and a Gates or Dorman plastic adapter reduction fitting that reduces it to 5/8", in order to plug it into the factory original old heater hose.
This is an emergency repair. While inspecting the heater hose, I discovered an electrical connection that goes no where.
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This is an update to my Heater Hose to Water Pump Failure post. As it turns out, the water/coolant pump seems to have failed at the same time as the heater hose. I think Ford secretly installed an internal time mechanism to deconstruct certain parts at the same time.
Anyway, in desperation I took the van to the local Ford dealer for an inspection. NOTE: I don't trust most of the locally owned small time shops and national franchises. Half of the time, they don't know what they are talking about.
They said the water pump is toast. And I already knew that! Then they said, because the water pump is attached to the front timing chain cover, they need to replace the gaskets there also, and also the oil pan is attached to the front chain cover, so that needs done, and then they said the radiator is also leaking. What!!!
Then they asked if I would be interested in buying a new or used vehicle. This tool works great. Mine happens to be a left hand fan. The tool is used with the handle on the left. This tool is used to hold Water Pump pulley stationary, while unbolting the fan assembly.
Tomorrow morning is when I finally replace the water pump. Not a lot of tool are needed, except for the stubborn fan clutch. Sockets: 8, 10, 13, 17, except a 22 mm open end wrench for the fan clutch.
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I got a code for Fuel pump secondary circuit failure, how do you fix it? 1990 Aerostar 4.0 2wd with A/T and A/C
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1994 - 3.0 .... Back behind the water pump there is a stream of coolant what could that be. Water pump has been replaced earlier last year I thought that fixed it,there has always been a mystery leak..
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I have an '08 250SD diesel. The upper hose that goes onto the water pump has a leak. Is it usually just the Oring or the hose plastic fitting?
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the only thing that is left to replace would be the radiator?my truck is a 1994 f150 and it is not overheating!i get lukewarm heat only on the highway,everywhere else it is cold air!!this new england weather is killing me
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My ICE failed to start on a wooded forest road -- after the car had sat under a fir tree for a day or three it ended up starting and all the warning lights went away. I ended up taking it to the dealer though and while they replaced a leaking water pump, never found any cause for the ICE failure.
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2010 GTI. Surely this must be just one heck of a freak occurance - never heard of a water pump failing so soon (actually, I've never had one fail personally). Anyway, I now get to experience the joys of the VW parts delivery system.
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Had the Check Hybrid System and master warning light come on today. Took it to the dealer, who, after a couple hours, told me that my "Hybrid Water Pump" needed to be replaced.
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I bought my 2008 JDM Prius a couple of weeks ago, at 84,500km. After a week, it started losing engine coolant. (Great start! Hope it's not a sign of things to come...) Fortunately, covered by a 3 month Dealer Warranty - hopefully. Yet to make the claim.
Anyway, went to the local Toyota Dealer to get some of the proper Toyota SSL (Super Long Life) Coolant to top it up. Got chatting with the Service Agent about Prius Service and what HSD Adjustments are possible (not many) and showed him my symptoms.
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Actually 2 very similar questions about my Prius 2007.
1. My water pump was replaced by a dealer due to failure some half a year ago at 95,000 miles. Yesterday, after oil change (98,000), I was told it is recommended to replace engine coolant. Does this sound right? Don't they change coolant when replacing the pump?!
2. Identical question about HV pump. It was replaced at 80,000. Now they recommend do change the coolant for hybrid system. Don't they have to do it when replacing the pump?
I want to do everything necessary to maintain the car. But don't want to spend money for something that is not needed.
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Searched several times over the winter. Finally tore each hose out one at a time and went carefully over it before returning or replacing.
Turned out to be the long formed semi flexible vac. hose that runs from the gas fumes purge tank control valve group to the throttle body across the top of the engine. Ripped it out, on one of the bends was a small crack all the way thru, apparently would open up wide when stressed and cause problems. Mainly on hill pulls or hard acceleration but not every time. NO hair left after this one.
Replaced, deleted the codes. Runs like a top.
Still amazed at how much power these 4.0L V6 OHV Fords have from low speed on an uphill on ramp drag race.
stirs the old hot rodder blood.
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Front diff does not leak but seems to get alot of oil coming out vent hose. enough to make a mess and require more top offs.
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I've noticed a spring of coolant shooting out of a connector that I'm assuming is connected to the bottom radiator hose via a smaller hose. Is there a hose that splits off the bottom radiator hose that is smaller. The leak is not coming from the hose, but the connector it's hooked to. Is this a replaceable part? What is it for?
97' Aerostar... 3.0 V6 with AC
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Subject Vehicle: 2003 Ford Escape Limited AWD V6
Mileage: 165,878
The front brake line hoses blew out (R & L) while driving in the city. The parking brake was ineffective in slowing the vehicle as it was traveling down hill. With no means of slowing, the vehicle was turned into a parking lot in an attempt to get on level ground where it was more controllable and could be stopped more easily. The parking lot was not large enough to slow the vehicle and a choice had to be made to crash into a building or drive off the edge of the parking lot to another lot that was approximately 4 feet lower. The 2nd option was chosen. Once the vehicle had landed with great force, it was directed uphill where it eventually came to a stop and put into park.
Unfortunately, extensive damage was done to the frame and underside of the vehicle including oil pan, exhaust system, engine mounts, radiator support frame and under body engine and transmission mounting points. I was told by the tow truck driver, the Firestone auto center and found in other research that Ford Escapes are known for rubber brake line failures. I have had vehicles much older than this and have never had a rubber brake line dry rot and rupture like these. This seems to be a known issue and should be addressed before more damage is done and more people injured or worse. We were lucky. This could have been much worse. Safety issues like this need to be addressed with an immediate recall.
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2000 Ford Expedition, XLT, 4WD, V8, 5.4 Liter. Had heater core bypassed, changed, am re-assembling, but need diagram for where all hoses connect on block, etc.
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Just had dealer repair shop complete power steering fluid flush in Jan 2013. Vehicle now has lost all power steering fluid (April 2013) and dealer repair shop has told me it is due to high pressure hose failure - need to replace & then verify pump condition (dealer repair shop not sure if pump bad until hose replaced to test) for repair bill.. I was told this was not related to repair shop power steering flush because this hose not removed for flush or part of that procedure (at which time a transmission flush & spark plugs replaced (minor tune-up) . Just wondering if any pro mechanic can respond with advice about the relative close time frame these two events & if there may be a probable related reason?
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I've got a pretty substantial drip someplace at the vacuum heater valve and I am trying to figure out what I am dealing with. I replaced the valve and clamps but the leak persists. The three hoses are so close together I cannot tell which one is leaking.
What are the part numbers for the three hoses? There is one that runs from the intake/front passenger head to the valve that is just held on with clamps. One runs straight down to some sort of fitting and connects to a metal line. I think it may be a quick connect fitting. It is very short.
The third runs from the back of the valve to the firewall.
There is a fourth hose that comes back up from the "somewhere" below and also is a metal hard line with a fitting and rubber hose that goes "someplace" else back towards the firewall. Not connected to vacuum valve...
In any event, if I am going to rip into this, I'd like to just replace the hoses in one shot and done with it. No luck finding much on Google.
The 2 pics included show the valve and the front heater hose. ( I saved the OEM clamps by just sliding them back on the hoses as pictured. I figured if the valve and worm drive clamps didn't fix this I'd put them back on.)
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Had a large puddle of coolant under my '05 X this afternoon after work. Seems it's leaking from the Y connection coming off the heater water control valve. See first pic.
I think it's part number 18472 (labeled with the circled 1) on left side in pic #2. Need to confirm this is the right part and the full part number?
Lastly, how the heck do you change this hose? It's tucked up under the cowl and looks like difficult.
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98 F150 2wd 5.4 -even though VIN says its "W" 4.6; it has a 5.4 with 4.6 timing setup-found. But that's a whole other story...
So, Replaced heater core. did the blend door too.
A week later it overheated and blew a heater hose off the core at the firewall (several times). Temp was up and down, forced me into cylinder head protect mode, so i called my mechanic.
Mechanic used a sniffer (blue liquid turns yellow) in my overflow tank and there was exhaust gas in it... so we replaced head gaskets, intake, timing, water pump, radiator and the rotted out rad support.
Got it done and back on the road, but a few weeks later and the heater hose quick disconnect blew off again, spewing coolant all over (again). This was what we thought was part of the original problem- head gasket allowing cylinder compression into the coolant passages. the little rubber hose that comes from the back of the intake and goes up into the heater core builds enough pressure to pop the disconnect right off and I dont know why. Like I said- I thought it was the head gasket blowing pressure into it but that's all been replaced. Why the pressure would be so high at that point, and how do I correct this?
This is my daily driver, so for now I've bypassed the heater core, but I'm afraid that pressure is gonna burst a hose and/or fitting again.
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Key has been "loose" for some time. Would sometimes be able to remove it with engine running. Earlier today I could not return the key to shut off to stop the engine. Pulled a fuse to shut down the engine and then disconnected the battery. With the battery connection restored, the key will return to start and crank, but only will spin towards shut off and will no longer de-energize. Is this a cylinder replacement fix? Tried a very seldom used key to no avail.
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