Ford Aerostar :: Engine Cranking While At Start Up And After Turning Off?


Jun 19, 2017

I've got a 1993 Ford Aerostar XLT. Was running great until yesterday, when I turned the ignition and got nothing but a click every time the key was turned. Checked the battery (had power), bridged the relay (just got clicks but didn't turn over)....so I concluded the starter was bad.

I installed a new starter motor/starter Selinoid today. The van started right up, but next start the engine kept cranking (even while van was running and after shutting off)...I had to disconnect the battery cable for it to stop. Next start the problem didn't persist...but the time after that it happened again.

Any thoughts as to what is going on, or where to start in tackling this problem?

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All of a sudden all the power to the van just quits when I try to start it. I put a load test on the battery and it seems fine. I've still got power at the battery terminals when everything is dead - no dome light or anything else.

We went out for lunch and had to get a jump to get back home. The battery was turning the engine just fine before this sudden event. What would kill all the power to everything every time I try to start it? After some time goes by, the dome lights and chime come back but I can no longer turn the engine over to start it up.

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Lately my '97 Aerostar has required a lot of cranking to get started. Like...sometimes 15-20 seconds before it fires. If I get it started, drive somewhere, shut it down, and then a few minutes later try to start it, it starts right up.

-Interesting: I've discovered that I can start it if I crank it 15-20 seconds. But I can start it far quicker if I crank for about 5 seconds, stop, and then crank it again. Then it typically starts right up.

It has done this on rare occasion for the past few years, but lately it is becoming the Norm, so something is wrong.

Hmm. Leaking injector comes to mind, but the oil doesn't smell like gas.

What is the failure mode of the fuel pump, and do I really have to remove the drive shaft and drop the tank to change the fuel pump?

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RE: FORD PROBE GL (non-turbo). Last week suddenly car wouldn't start Thurs. night. Cranked but would not turn over. Heard click at ignition switch area when key turned to start position. (Although I could only hear one click from inside the vehicle with windows shut, I was told that clicks audible under the hood from standing outside.) Tried jump starting (from a good battery using proper connections) unsuccessfully, repeated tries several minutes apart, allowing longer and longer time to charge. About every third attempt, instead of cranking sounds, I would get silence, with only the click audible.

Temperatures decreased from approximately 50s to 20s when symptoms began.Battery is old but tests good/replace soon: 330+ CCA at 43 degrees, original rating CCA 530 (silver battery now at 7 years. Will replace, but garage did not have required size 56). At that point, the amps gauge read at the low end of the normal range (and today it read mid-way in the normal range).Had car towed to garage on Friday. Mechanic looked at on Saturday and decided it was the inertia switch, which he said had "tripped".I watched video for technicians on inertia switch but it shows on newer Fords. Mine is not located at the kick panel and does not have a red button on top. I am not certain from my experience whether the reset button would actually be in a different position when tripped or he merely surmised that is what had happened, despite my telling the shop manager that I had not so much as bumped a curb. Also, the trunk was not slammed or even opened prior to the car not starting.

Car presumably started fine at mechanic when they pulled it into the garage to put air in tires and back out to the lot, as well as when I started it to drive home on Sunday. However, on Tuesday it would not start. Just in case, I depressed inertia switch reset and tried cranking again several times, giving it some gas, until I was actually pumping it vigorously in desperation as a last resort (several seconds turning key each time), and on about the 5th try, the engine began to catch just as I was releasing the key. Reset the inertia switch one more time (just in case), and after a couple more attempts, it finally started, but when I was going in reverse to back out and then putting in gear to start out in first gear, for about 15 seconds total, I heard a bizarre loud, fairly high-pitched whistle/whine type of sound that seemed to come from under the hood coming through the central area of the dash where the radio is located.

Drove about 5 miles to my job, and about 2 hours later was able to start the car on the first try. Lately usually driven relatively short distances of 2-4 miles, with a longer drive of 11 miles broken up into 6 miles + 5 miles on the return trip the night before this started happening.

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I am going to drop the front pipe in the unlikely even that the new converter is plugged or, somewhat more likely, the muffler, but I am leaning toward a computer at this point.. Still don't understand since it is getting spark and gas why engine won't even pop.

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Second problem is with starting, occurs sometimes. I just crank the engine, but it doesn't start, when I play with gas pedal, then it will start with 2-3 cylinders, runs really rough for half a minute like this (I hold the gas pedal down, otherwise would die), then gradually gets better until normalizes. Some other time, starts and runs fine. It could happen both with cold or warm engine.

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What to check? I am planning to check the ICP tonight when I get home. Could I have air trapped some where in the system? This is my first powerstroke so I don't know if this is a possibility.

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My headlights and interiors light work.. The engine is cranking when i try to start it, but wont go fully through..

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Only thing out of usual was that the front had been on jacks for a few days for an unrelated (starter) repair. What to check or how to isolate? I imagine it has to do with the power steering but not sure what to check.

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I've never heard of EVAP problems causing stalling and loss of gas mileage but I'm not all that familiar with these systems so I don't really know. I'm going to test if it's the gas cap going bad since on the list of things that could cause a P0441 that seems to be the easiest place to start, but other than that where to start looking?

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