Ford Aerostar :: 1997 AWD Transmission Cooler - Bumps In And Out Of Gear
Aug 14, 2006
My 97 AWD Aerostar bumps in and out of gear on very hot days. I've had the transmission fluid and filter changed. That repair worked, but it still shifts hard when very hot. I tow a boat. I always push the shifter button in to deactivate the OD when towing. I talked to friends who recommended an auxiliary transmission cooler. I looked on the van where one might be installed. I have a factory transmission cooler (oem factory installed).
The cooler is in front of the radiator. I don't see any room to add an additional cooler. The van has 145,000 miles. The van runs and shifts fine most of the time. The problem has happened only on very hot days. What I can do to prevent transmission problems. I've read that the AWD 1997s use a five speed transmission. 1997 was the first and last year the five speed automatic was installed in the AWD Aerostar.
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Transmission oil cooler line, lower one, is leaking. I think to use pvf, black ones, brake line instead of new transmission oil cooler line. I did replaced upper one with new transmission oil cooler line before a few years and it is rusty already as those line are only zinc plated as opposed to plastified brake lines.
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Is it suggested for transmission cooler to replace the small stock one? I'm going to get towing stuff soon and just want to make sure I'm not smoking my trans. There's a few I've seen....
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I pull a 23 ft travel trailer with my 99 f150 4.6l and so I decided I needed a trans cooler just to be safe towing in the dead of summer. I got a few quotes for right under 300. I couldn't justify the labor cost considering the cooler was under 100. So I made up my mind and decided to do it myself. I watched a bunch of videos for other makes and models but couldn't find nothing on my particular model year truck. I finished it today and I realized that my transmission fluid fluid is very dark. I have never serviced the transmission ever not even a drain and refill. I am going on my trip in about 7 days, and was wondering if I should even mess with anything to do with the transmission fluid. I put about a half quart of new fluid to top it off after the install of the transcooler but now I am worried that my transmission may not be in the best shape. Truck shifts fine as far as I concerned and acceleration is ok, so I am hesitant to do anything to it.
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It's a 1988 with a 3.0 engine and an automatic transmission. It doesn't want to shift. I can make it shift manually, but if I leave it in OD, it wants to stay in 1st gear . If you fiddle with the accelerator, you can get it to shift. Then it wants to stay in 2nd, and so on.
Like I said, if I use the gear selector to manually shift, it will go to all four gears just fine.
My thoughts are a vacuum leak (a big one) or a faulty vacuum modulator at the transmission. No, the vacuum line to it doesn't have tranny fluid in it, but I replaced it, and I wonder if it's bad. Yes, I made sure to put the little metal pin/link back in it.
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I searched a lot but did not find these symptoms on my 1992 Aerostar 3.0 2WD with A4LD transmission.
In overdrive, accelerate to down shift, and the transmission goes out of gear. Engine revs as if it was taken out of gear. Manually shift to Drive, and it works fine.
Overdrive works fine if at speed, and works to shift up, but if going slow enough to drop to lower gear, transmission goes out of gear. Manually in drive, works fine.
I may have other symptoms, but this was on the way home from work, and I just parked it. I checked fluid level, and it was fine, still in the cross-hatch area of the stick, light colored oil, no smell.
I will replace the modulator and replace the filter, and see what that will do. If the overdrive works at overdrive speed, I do not see how that could be an overdrive housing failure that I have seen in many posts. I am aware of keeping track of the pin for the modulator.
I also have read that band adjustment is not a good idea. If they are worn that bad, they should be replaced. I don't think it is a band or clutch problem. I think it is a shift control problem. We will start with the modulator and filter and take it from there.
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I've got a 92 star with a 4.0 liter engine and I think a 4ald auto trans. When I 1st start the motor it takes 3-4 minuted before it will go into gear. after that it's fine. I've tightened the 2 bolts under the dash tightening up the shifter and my fluid level is fine.
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Have a 1997 Ford Aerostar van 4.0 L v-6 RWD 119,754 miles. Auto Transmission starting to slip alot in overdrive. Fluid and filter changes at 86,119miles. Have a Haynes Repair manual that only cover vehicles to 1996... Talks about the transmissions A4LD 4-Speed that uses electronic controls integrated into the on-board EEC-IV system.. Rather that covers my 1997 I don't know. Fluid looks very clean on dipstick. Crawled under van.... On side of transmission #P97GT7006BBR 750Nn. Took to a national brand Transmission chain.... Said trans overdrive wearing out. Anything else I can check or am i getting ripped off ?
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About a month ago my van did the thing where it dumped four quarts of trans oil onto the exhaust creating an awesome smoke screen. I would like to avoid this happening again. I plan on adding a second trans cooler in series with the factory one. If the trans fluid goes through the radiator or trans cooler first?
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My 1997 4.0 Rear Wheel Drive is making a clicking noise when it is put into gear or when it switches from drive to reverse and vice versa. Sound is coming from the back of van. Does not make noise all the time. Drove 50 miles last night with no problems and minimal clicking. Could it be U-Joints going bad? Or is this a different problem?
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I have a '91 Camry that's my daily 50 mile round trip commute car. It runs well and still has lots of pep at 156,000. There are oil and tranny leaks (tranny leaks around the pan seal) but I check the levels and keep everything topped off. Tranny fluid and filter were changed about 20K miles ago. I am the original owner. Shifting is OK unless I accelerate hard, then it "bumps" into gear. On hard acceleration it is a pretty good bump but if I back off the gas it shifts much better. There are no other symptoms, at lower speeds it shifts fine unless the A/C is on, then I get bumps above the 1-2 shift. What the problem is?
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I bought an aerosol can of transmission flush to flush out the cooler lines in my Ranger before I put the "new" transmission in.
Well, the can says it has a 5/16" female fitting on the tube "to fit most common transmission cooler lines" but my truck has what I believe are 5/8" fittings (the tube nuts on the cooler lines were a 5/8" hex). The fitting on the can tube ALMOST threads over the flared end of the tube, but not quite (I just want it on there so stuff won't spray all over).
Went to the parts store, found an 5/8" female flare to 1/2" male flare and that was the closest I could find. I'll take it home tonight and see if it fits. They had almost nothing for a 5/16" flare.
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I had a concern especially when cold outside. Ocassionally the door ajar light illuminates when going over bumps or turning, more like flashes and the module/ relay buzzes. No chime goes off so I don't think the drivers door is the culprit. I do know that going on the interstate it sounds like a wind tunnel and even with the slider closed i can see the outside at the top closest to the rear side window(non sliding window behind sliding door). Its been irritating and we want to fix it right not hack meaning not just unpluging things just to squeak by...
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I just bought a 1997 f350 460 with 84,000 miles. When I put it in drive it wont shift out of first gear. If I shift manually I can get first and then second and they both work fine, if I go back to drive to hit third it goes into neutral and doesn't re-engage until the speed drops and then it goes back into first. atf looks fine and doesn't smell. Perhaps sight unseen internet auctions are not the right way to get a good deal...
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Woke up this morning and was going to work. Went to unlock my truck and noticed the lights didn't come on inside when I used the remote door unlock. Then I started truck and the tranny lever on the steering column wouldn't go into gear plus the sterring wheel will not lock when the truck is off!
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I have a '97 F150 4x4 with the 5.4L engine and automatic transmission. The tranny's been slipping on and off for a couple of years. It started when it was hot outside, I had been driving a long ways, and I was trompin' on the gas to pass someone. Still, the slips were rare. As it got worse during the hot summer months, I just minimized my long-distance travels.
I recently took it to a transmission mechanic. Like some of the feedback to posts in here, he felt it was a problem with the engine - because we had a bad EGR valve signal on the computer. (We still flushed the fluid. I later replaced the EGR and the DPFE. Another mechanic went through everything, replaced some valves that had something to do with the EGR, and feels the engine is 100% (and it runs very, very smooth). For those that will bring it up - I have replaced all of the coils (though it's been a few years). Having actually replaced some numerous times over the years, I can feel when one is bad (of course, the 'check engine' light as well). Lastly, we've replaced all bulbs in the dash so they are all working as well. Also, the transmission is not leaking. The computer system is giving us no errors/throwing codes.
After a couple of weeks, I happened to drive the truck a long distance one day and it started slipping. It got bad enough that it was slipping every time going from first to second gear. It would usually engage as I took my foot off the gas. Since then, because I haven't driven long distances, I have not had a problem.
The transmission mechanic thinks it's still an engine issue. He also mentioned a mechanical/electrical switch system on the side of the transmission (?). Give me a list of things to look at.
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I have just put in another transmission and the truck will not shift out of first gear, it will go in reverse and first and reverse. The guy who had it before me had the same problem when he put in a transmission with only about 40-60,000 miles he assumed it was a bad transmission. And that's how I ended up with the truck. We have so far installed yet another transmission and it is doing the same not shifting out of first that it did for him. There is no cel or blinking overdrive lights, checked fluid levels, checked selinoids, gonna purchase a used computer for diagnostics, I am stumped with limited knowledge. The dealership said the transmission should be the e40d I'm reading it should have the 4r100 is that correct? The truck is the 5.4L v8 with 74,000 original miles. Truck sounds amazing. I really want to fix it.
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So I rebuilt my transmission earlier this year and its been working great, but I've yet to install a better cooler on it. I do quite a bit of towing with it, most of which is my boat. I've searched a lot on the forum here but cant decide on how to set up a better trans cooler.
I want a cooler that's going to handle cooling my trans on steep hills and such, but I don't want to completely cover my a/c condenser (I really like cold a/c ).
I've considered adding a couple of the frame mount coolers in-line and keep the factory cooler, I'm just not sure how well it would work.
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I just had a 97 Ford Ranger with a 3 speed overdrive transmission in my garage that we replaced the transmission because it was not shifting down into first gear, not even manually!. The new transmission is doing the exact same thing as the original.
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The problem started with a front seal leak a few months ago which I had no choice but to continue driving with because of low funds. I don't drive much so a couple of quarts of ATF was usually enough to get me out and about for what little driving I had to do. I know.. a front seal is cheap, but I'm partially disabled and unable to work on anything that is not under the hood.
I finally scraped up enough money to hire a friend to replace the seal, but he had a life crisis before completing the work, so I had to get another friend to reinstall the trany... still had the leak, but I could get around by adding ATF as before.
So we tried again... dropped everything and put another new seal on. This stopped the leak, but we got some grinding/squealing noises and could not get the trany to engage any gear.
From reading forum posts and other sources, we decided to replace the TC which we just completed this evening. We got some more of the grinding / squealing noise like before, except that it only occurred the first time we tried cranking the engine, the 2nd time we got no noises, but again no gears engaging.
What to check/replace next assuming there is something we can look at other than a total trany rebuild or replacement. I personally find it hard to believe we could have gone from a tolerably functional trany to scrap metal just replacing a seal and the TC. Its gotta be something simple we overlooked !!
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I have a 1997 F-150, 2 wheel drive, 4.6L truck. Recently the transmission got to where it didn't shift properly. Then it got to where, after driving it about 10 to 15 miles the transmission would drop out of gear with the transmission selector in drive.
I have replaced the transmission sensor, the rear end sensor and it still does the same thing. Drive about 10 to 15 miles and, with the transmission selector in drive the truck will not pull. The motor can be rev'ed but the truck won't move just like it was in neutral.
What is wrong. The transmission shifts fine, the truck runs fine, but after 10 to 15 miles the transmission quits working.
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