I have a 97 4x4 that just recently stopped shifting into OD. I also noticed that I can no longer switch OD on or off on the end of the gear selector. The litle LED light does not turn on or off. Where to start? Just took it on the freeway and the engine sounded like it was working a little harder than normal to be at speed. Confirmed through gas mileage.....
View 14 Replies97 aerostar rear ac stopped working. Blower runs fine. Checked solenoid has power and clicks when plug pulled and refitted.
Liquid line is hot to solenoid and somewhat warm after the solenoid. Return line from evap is at room temp.
Front is 40f at register. Am I looking at bad solenoid or blocked orifice tube. Solenoid is nla. Orifice not so. Still on original evaps comp etc.
I have a '97 AWD and my brake light, turn signals and emergency flasher have stopped working. I've checked all the bulbs, checked all the fuses (under the dash) replaced the flasher just in front of the fuse box...nothing. All the running lights work, and the 3rd brake light above the rear door window works.
View 3 Replies1997 AWD 4.0L with 112k
Background : Last year van suddenly overheated (almost to red). Turned on front and rear heat full blast and drove home - about 5 miles. Tested thermostat in boiling water and found that it would not open.
Fix : Pressure-washed radiator fins. Flushed system with Prestone kit and cleaner. Replaced thermostat and temp sending sensors (gauge and ECU) with Autozone parts. Added 50/50 coolant and correct amount of Bar's leak. Temps returned to normal.
Problem : As outside temps warm, the van now consistently runs between "A" and "L" in "NORMAL" on the gauge. AC on/off makes no difference nor does sitting or highway speeds.
Initial Fix : Suspecting the non-OEM Autozone thermostat to be the cause, I replaced the thermostat with a 197 degree Motorcraft unit from the dealer. The van still runs at the same temp.
My Thoughts :
Fan Clutch - Unlikely. Resistance when turning by hand. No fluctuation between sitting and highway speeds implies airflow is adequate
Thermostat - Unlikely. New OEM unit.
Temp sending sensor for gauge - False high reading a possibility. May try to measure temp of radiator supply hose directly to see if it's accurate. May also try to measure sensor resistance to see if it's within specs.
Radiator - Likely? Older van, so scale may be causing blockage. Temps have increased with time. No fluctuation between sitting and highway speeds supports blockage. No issue when outside temps are colder also seem to support blockage theory.
Conclusion : Radiator is okay with winter temps, but reaches it's cooling capacity with summer temps.
97 3.0 2WD, Where is the differential vent or does it even have one? I've got a rear axle seal leaking.
View 5 RepliesMy 1997 Aerostar's cruise control is not working. Horn is functional however. I've checked fuses and they seem to be ok. What could my problem be?
View 10 RepliesWhere the fuel filter for a 1997 ford aerostar is located? I have been told it is under the driver side near the front tire. I cannot find it anywhere. Is it near the middle by the transmission? I would like to see a schematic also?
View 4 Replies78,000 miles on odometer. The van starts and runs great. Always has. No change in performance since check engine light went on. Took it to local parts store here in California. They used to run codes here but can't any longer for the usual reasons. I replaced the EGR valve because I knew it was due and disconnected the battery and started the van. Light was off. Drove it a few times and it came back on again. Still runs fine though. I heard the Aerostar may kick a code off simply because it's due for a plug change. I think the plugs are original so I'm going to replace them. Plug wires too.
View 14 RepliesLately my '97 Aerostar has required a lot of cranking to get started. Like...sometimes 15-20 seconds before it fires. If I get it started, drive somewhere, shut it down, and then a few minutes later try to start it, it starts right up.
-Interesting: I've discovered that I can start it if I crank it 15-20 seconds. But I can start it far quicker if I crank for about 5 seconds, stop, and then crank it again. Then it typically starts right up.
It has done this on rare occasion for the past few years, but lately it is becoming the Norm, so something is wrong.
Hmm. Leaking injector comes to mind, but the oil doesn't smell like gas.
What is the failure mode of the fuel pump, and do I really have to remove the drive shaft and drop the tank to change the fuel pump?
On my 1997 XLT 4.0 the Oil Pressure Gauge (yes, I know it is not a real pressure gauge) started fluctuating down and up rapidly. Revving the engine does not seem to affect it. Oddly, it does not do it for the first few seconds after startup, until the idle stabilizes and lowers.
I checked the connection on the wire to the sending sensor, it looks clean.
Main concern - is this just the sending unit failing, or is it the Oil Pump? Do I need a mechanic to test the actual oil pressure?
97 Aerostar 3.0. Factory A/C system staying on defrost. Going to check and replace as necessary all under hood vacuum lines as soon as it cools down. I can already see some cracks in the plastic lines.
But. Just in case, where is the actuator for the door that directs the air flow either to the dash vents or defroster vents etc? Is it the one I can see from under the hood or in some impossible location?
When I had my heads replaced, the mechanic informed me that my cruise control cable was broken. News to me. It worked fine before. He said he couldn't find a replacement. I went to my local Ford parts dept. and they told me it was a discontinued item.
So I went online and ordered one from Direct Ford Parts and it did not match. The part number was FMC-F49Z9A825JA. In the parts catalog it says it fits 92-97. Not even close. The one I have has a screw off top and the one sent has a bolt on housing.
1997 Ford Aerostar 4.0 ... I really need my cruise control ...
I'm having some trouble with the front blower fan on my 97 Aerostar 3.0, it will only intermittently work, one time we had it running, lifted up the hood on the van, checked the connection to the motor, looked good, dropped the hood and the fan immediately started working again, I'm wonder if the relay might be starting to go bad, the fan in the back works, so I'm not sure. Where the relay is for the blower motor, or what might be wrong?
View 6 RepliesMy wife says the 97 3.0 2wd has an intermittent beeping of various patterns and volumes. Slow beep, fast beep, continuous beep. Not the ding bell you hear when you leave the lights on. I've only heard it once. It was continuous low volume and it stopped before I could locate the source. It seems to happen on first start up but not all the time and goes away after a few miles. What it is and how to disable it?
View 14 RepliesProblem solved- update! Found a main vacuum line, (white one), broken right above where the oil filler tube is. I guess if the plenum door is not in the proper position, it screws with the fan? Works like a champ now even with 442,000 miles on this van! --- 1997 aerostar, 3.0. Doesn't matter what I'm using, vent, heater, or AC. When I have the fan switch "on", The fan will shut off, then turn back on whenever it feels like. I've tried turning the controls on and off in any and all ways, and still random fan goes on-off when it's turned on. Is there a sensor somewhere that could cause this? Or what?
View 6 Replies'97 Ford Aerostar, 155k miles. Airbag model-
The problem: When I turn the wheel, there is some grabbing and tightness, and a strange grinding noise from the top of the steering column, like, right under the steering wheel. What's more, the wheel will actually pivot up and down on the steering shaft. I have tried pulling on it, and it loosen the grabbing, but it won't pull off in my hands or anything....
I suspect a bearing in the upper steering column has failed or has come loose. I guess I need to pull the bag and look around- Are there any tricks to pulling the airbag?
97 Aero. Just recently experienced this weird issue. Had the AC on for a warm day and heading down the freeway at 70mph. The AC is kicking out some nice cool air. Noticed that when the van was heading up a slight grade, the air speed coming out of the vent would slowly diminish until no air came through the vents at all.
As soon as the van leveled out or started heading downhill, the vent air speed would pick back up and blow normally. This happened repeatedly. Is this a blower issue? Vent door issue? Something else? Since the van was traveling at speed, I could not tell is the blower was still blowing when I was experiencing no air out of the vents.
I got a 97 aerostar from my parents. Front Shocks are done for (seals leaking). Any good brands? Does one just unbolt and replace shocks or do they have the mcpherson strut assemblies. It only has 48,000 miles on it. No rust and pretty good condition overall.
View 10 RepliesMy 97 AWD Aerostar bumps in and out of gear on very hot days. I've had the transmission fluid and filter changed. That repair worked, but it still shifts hard when very hot. I tow a boat. I always push the shifter button in to deactivate the OD when towing. I talked to friends who recommended an auxiliary transmission cooler. I looked on the van where one might be installed. I have a factory transmission cooler (oem factory installed).
The cooler is in front of the radiator. I don't see any room to add an additional cooler. The van has 145,000 miles. The van runs and shifts fine most of the time. The problem has happened only on very hot days. What I can do to prevent transmission problems. I've read that the AWD 1997s use a five speed transmission. 1997 was the first and last year the five speed automatic was installed in the AWD Aerostar.
I have a 1997 Ford Aerostar rwd with a 3.0 L v6. I would like to know how can I remove the power steering pump. Furthermore, the reason I am changing the power steering pump, is because I am changing the rack and pinon mechanism. Additionally, I found the rack filled with hydraulic fluid. If possible pictures would be a nice addition to your respond.
View 3 RepliesMy 1997 aerostar 3.0 6 cylinder, throwing code p1443 for the evap system. What should I be looking for?
View 5 Replies