I'm looking at a '96 Aerostar AWD with 109,000 miles. The seller says that the right from wheel will "chatter", or act like it's on a washboard road, and that a "clunky sound" came from it. He says that it's only happened a couple of times at highway speed, and that it's intermittent. He's taken it to a shop, and they couldn't find anything wrong, but it's happened since then.
View 3 RepliesI took my 1996 Aerostar to get a coolant leak fixed. It had leaked down 4 litres+. I noticed the gauge was in the red. When I got my vehicle back from the shop the rear heater worked but the front heater didn't. I took it back and they flushed it out to get any air bubbles and now the front heater works and the rear heater doesn't work. Could it be the controls that are faulty. If so, is that very expensive. I'd rather have front heat then rear heat for defrost etc. Or could it be something else? It's odd that I get one or the other but not both.
View 8 Replies1998 Ford Windstar 3.0 van. After in town driving for for 1/2 hour or more, my passenger side front wheel begins to heat up severely (partially melted the hubcap). It also begins to "grab" as if the emergency brake is on. when it cools off, it seems to rolls normally. I am nearing not hearing any obvious bad bearing noises when it is cool.
It seems like an obvious bad wheel bearing issue, right? Before I take it in to a shop to replace the bearing and the hub, I want to explore if it could be a faulty caliper that might seize when it heats up.(something I can fix easily myself)
What can I look for to diagnose? When it is cool with the wheel removed I see no obvious issues with the brake pads/caliper, but that is not to say it doesn't act differently when super hot.
What would cause the front wheel on drivers side to lock up if it isn't the brakes. have been hearing a loud popping noise for a while on drivers side especially when turning left. Today got really loud just driving and then a real loud grinding noise. Then a loud pop and front wheel locked up and skidded across highway til i came to a stop. What it could be or how can i at least get wheel to turn to get it on trailer...
View 6 RepliesI have a 96 explorer 4x4 that i just bought and it has wheel shake. It also has a slight noise coming from pass front. So i jack it up and there is zero wheel play. I spin the wheel and it spins kinda freely until about 3/4 away around then it has some resistance to stop the wheel. Im thinking that could maybe a rotor a lil warped but not sure. Same wheel there are wires showing on the inside. Now i try the driver side and i cannot spin that wheel it has resistance all the time. So could this be hub or maybe just bad tire?
View 12 RepliesWe have a mystery: there's a clunking sound from our right front wheel when we turn, but our mechanic can't figure out why - he says the axle, struts and ball joint there all look fine. What else could be causing the sound - is he missing something important? This sound happens about 50% of the time on turns. Note that we recently (about 10 days ago) had the ball joint and struts replaced on the LEFT front wheel - could that have done something to the balance of the axle, etc. that is making this sound happen on the right front wheel? This is an old car (a 1996 Mazda Protege with 115,000 miles on it) but it's been well-maintained and is otherwise running well.
View 16 RepliesI have a 1996 Ford Aerostar 3L. The Air Vents in the cabin are not flowing any air, whether on cold/hot/vent/defrost etc. I can hear it click on but no air flow. I used to have the same problems as some previous posts where the air would only flow in the dash or in the floor but now no air at all. Fuses are all good.
View 5 RepliesI had a reputable repair shop briefly check out the cruise control on my Aerostar cargo van. They said it is not because of a vacuum leak. What is most likely the problem?
View 11 RepliesWhat is the resistance value of a '96 starter diode? Basically mine is gone and the van will not start without one.
Starter relay cluster contains 3 [FOAB-14B192AA as listed on relay] [FOAZ 14N089 A part number to order from Ford] and 1 gray diode, in the frontmost slot and just plugs into two of the four slots, that looks like a big fuse.
What is the part number and where I could get this part, my dealer said it was dicontinued or tell me:
-the resistance value
-where a manual or schematic that would list the value is
-somewhere I could find this info
Or, could some with access test diode for its resistance value....
I got a CEL on my 96 4L EXT,130,000 mi. The guy that read it said it was lean mixture on bank 1. He also said a good start would be to pull the MAF and clean it and pull the EGR and clean and check it. I did that. While I was at it, I pulled the spark plugs, the IAC solenoid, purge solenoid. Going to also change the plug wires. Changed the O2 sensors 200 miles back.
I can't remember the code number. The items i have pulled and looked at seem to look OK. No plugging, if i connect a 12v source to the solenoids they react, if i pull vacuum on the EGR , the valve seat opens and closes. (Doesn't seal tight, but I wouldn't expect it to)
Question -----I pulled the DPF module mounted above but connected just below the EGR inlet pipe. How does this thing work? Is there a way to determine if it is faulty or not? It has two hoses in and a 3 prong connector on it.
FWIW---The best way I found to get the plug wires off was to push/pry "backwards" from the base of the boot, rather than pull for days until it comes off! Still a beast but a little faster I found.
I need a piece of the orig body side molding or something close. Where I might find something that will work? I'm reconditioning all the rockers on my white van and I need a piece on the sliding door.
View 8 RepliesI recently purchased a 96 4WD Aerostar off of eBay, from the USPS. It runs good, has no codes stored, gas mileage is what I expected, However, it makes and intermittent howling noise. Not usually around town, but almost always after a ride on the interstate. It seems to be coming from the air intake snorkle. This week my brother called a Ford tech he knows, who suggested it might be the "hooter hose" or the Idle Air Control. I've never heard of a "hooter hose" and can't find it on google. What's going on and steps to diagnose and correct this problem?
View 14 RepliesMy 97 F150 4.6 4x2. I have a semi-rough front end "chatter" when the brakes are first applied after vehicle has been sitting overnight. It feels like it comes from the front disk brakes, I assumed it was a warped rotor or loose wheel bearing so I replaced the front rotors (old were to thin to turn), new wheel bearings and pads. Still had the issue, so I then assumed it was a bad caliper... replaced both those, and all related hardware. Still have the issue!
I can not reproduce the event until the vehicle is in the cold state and it will only do it once or twice, so I am finding it difficult to diagnose. Tired of blindly attacking this issue by changing what I thought was obvious. F150, 130K miles, 4.6l, automatic, 4x2, rear drums, front disk
Got an air bag code 41. Comes on and flashes the code a number of times, then goes off for the rest of the ride. It is a 96 Arerostar, XLT, 4LV6. From what I read it is a short someplace. Where are the crash sensors and how do you check them for "shorts"? I don't understand much about the whole system.
View 12 RepliesIt seems to be coming from the front passenger side wheel well area. It's only present during braking and coming to a stop. Seems to be also related to wheel speed. The brake performance doesn't seem to be impacted but it's very embarrassing creaking through a parking lot. The noise doesn't seem to be present on a cold start but once the brakes warm up it really comes to life.
I noticed with both wheels up off the ground that the front passenger side wheel (The side making noise) had more resistance than the drivers side when trying to spin. [URL]...............................
I have been having some brake chatter for awhile now. I have changed pads, changed rotors, rebuilt both front calipers, flushed all my brake fluid, and made sure my slide pins were good and free. I have noticed some weird wear on the new front rotors and was wondering if it was normal or not. On a different note, I am having to replace my parking brake pads. When I had the axle out I looked in and saw a bunch of gunk.
View 12 RepliesI just recently bought a 96 XLT 4WD Aerostar. It's got about 158,000 miles on it. It's got a few problems I wanted to ask about.
1. When I'm on the highway, once I reach about 82 or 83mph the transmission seems to slip into neutral. Does fine around the city and every other speed on the highway but once I pass 82mph it slips and revs really high. Could it be the torque converter?
2. Clicking while turning sharp and reversing while turning. I figure it probably needs new cv joints?
3. The gas mileage seems terrible. I still have my Ford Econoline 250 and that seems to be getting better gas mileage. What might cause the mpg to be as bad as 12mpg on the highway?
4. The speedometer goes nuts after about 40mph. Is that an easy fix?
96 Aerostar Cargo 6 cyln. Auto.
There is a noise coming from what sounds like the rear passenger side wheel. Also, when you put it in drive and release your foot from the brake the van stays still. You have to push the gas to get it moving, like the brake is holding it. If you are going very slow on a flat surface the van will eventually stop instead of idling forward.
I have removed the wheel, it does turn hard. Pulled the drum (was very hard to remove). Had to move adjuster to remove drum. Cleaned inside, inspected the brake shoes, put drum back on, etc. I am pretty sure that brake is causing resistance. How to resolve it?
1996 Aero with electronic AWD. This is my fourth Aero, the greatest van ever built! This one has the electronic all wheel drive and I loved it last winter. I get the warning light on the dash at startup to blink twice and then every 30 seconds or so it blinks twice again. This continues until I shut the van down and restart. Sometimes I do this restart two or three times to get the warning light to stop blinking twice. What does this "two blinking" sequence mean? And why does it not happen every time instead of the random happening?
View 3 RepliesMy 96 4wd 4.0 Auto has a consistent misfire in the #6 cylinder. I've change out the plugs and wires and am considering changing the fuel injector for that cylinder. Looking it over last night, got me wondering if there is a way to change out the fuel injector without removing the upper intake manifold and the entire fuel rail. As you all know, these things are a beast to work on when the engine is in place. So, is it possible? Inquiring minds want to know (and don't want to spend an entire weekend changing out on fuel injector if there is an easier way )
View 14 RepliesHaving an intermittent strange sound coming from the fuel pump from its normal whine at start up to a gurgling sound almost like you are blowing back through the fuel line back into the tank. Going on a 300 mile trip, should I hold off?
Btw: it's a 1996 Aerostar 3.0L