Picked up another 92 extended! Seller's mechanic thought ECM died. When you connect the battery, the fuel pump runs, steady. 167K, same as my DD van! Plans are to pull the trans and swap tires first, and eventually pull the motor and freshen the seals and gaskets, and a timing chain. I would like to have it run first though. I'll take pics after it's hauled home.
View 3 RepliesI have a 1992 Aerostar with a 3.0L engine. For the past few weeks she intermittently didn't want to start but eventually always did. I replaced the fuel pump relay because she always have had problems with that. The relays are loose and get wet. Anyway, I thought i fixed it because I didn't have any problems for about 2 weeks. But one day didn't want to start again. She finally started and took her home.
Now, no matter what she wont start. I did some tests and there is gas been pumped but I don't have a spark. I put a new ignition coil and a new ignition module and still no spark. If im right, i only have 2 things left that could be the culprit, the profile ignition pickup, and/or the computer. Is there any other reason that could be the problem? I read online that in order to replace the PIP i have to take apart the distributor. Is this true?
I purchased a 1992 Ford Explorer Eddie Bauer edition two weeks ago from a private dealer. Last week I went to start the car, and it started, but then turned off almost immediately. I dismissed it at the time saying I did not turn the key long enough or far enough because when I tried it again, it started.
However, this morning (05/06/14) it turned itself off again. It was on for about a second or two before it died. I started it again and pumped the gas. It started for me but it sounded rough like it might die again.
I am not sure how to fix this. The previous owner did not mention that there was any problem. I am thinking that I'll either need to replace the battery or the spark plugs.
I have a 92 Deville. I drove a pretty good distance today and on the way home stopped at the store and left the car on in the parking lot. I got in and the engine died as I tried to pull out of the lot. When I try to start the car all the lights come on but nothing happens, no clicks or anything. Lights don't even go dim. Could this be the alternator? I know that the starter suddenly dying won't cut off the engine like that. Everything seemed fine before idk what gave out?
View 6 RepliesMy 1992 AeroStar 3.0L 2WD keeps cutting out like it's not getting fuel BUT...only after around 55 mph and after it warms up.
I first thought it was the fuel pump so I changed it. I didn't get a whole sending unit along with pump, I just dropped the tank and changed the pump...that didn't do the trick. Then I checked the fuel filter along the bottom rail and it's very clear flowing. Then I thought it might be the fuel pressure regulator. Ok, how many of you have changed the fuel pressure regulator? Man it was tough! I had to grind down an allen wrench to get room to turn those three allen bolts AND I replaced it while I was stranded on the side of the road!
Well, replacing that regulator didn't work either. I don't know where to go from here. It totally cuts out at higher speeds when it's warmed up. Could it be the oxygen sensor? It can't be the plugs. I don't think it can be the sending unit in the tank even though I changed its pump. Is there another fuel filter somewhere? I'm moving to another town and I have to get the van there.
I was driving the other day (cold weather- approx 15 F), and my serpentine belt shredded. Managed to drive a mile or so to my driveway. The belt was shredded on the fan side (and had come completely off), but it wasn't torn in two. Got a new belt and installed it, but upon test-cranking, found that it was riding up one ridge on the crank. All the other ribbed pulleys were fine (PS, AC). The smooth pulleys had the belt move a little, however.
Thinking I didn't set it right, I reinstalled the belt on the crank and tried again. Same result (belt rides up one groove, towards the fan). I perused the archives, and one comment was that someone simply trimmed one groove off the belt and everything was happy. The belt found it's "groove", and didn't act up anymore. Doesn't fix the underlying problem, but
1) is this a good fix
2) any clue what is going on?
3) Do I need to get the crank fixed?
BTW, I am sure that I threaded the belt on correctly!
1992 Aerostar, 4.0L, AWD. AC+P/S....
So long story short I have a 92 Aerostar AWD which I'm pretty sure had the transfer case recall done (97V204000 1992 FORD AEROSTAR Recalls) it has the aluminum driveshaft but a couple of years ago the transfer case cracked and I replaced it with a "New OEM" transfer case off eBay. Fast forward to the present and my van has a strong vibration at 60+ my transmission guy says it all looks good so the vibration has to be from one of the driveshafts. My thought is that I may have got a transfer case without the recall done on it and its warped my driveshaft. I don't really know thats possible or what I could do about it if that was the case.
View 8 RepliesFinally got my title, plates, and inspection for my 92. Started driving it to work Monday, and things were going smoothly until this morning. I noticed this van had as much road noise from the back as my 95 did, I assumed it was the junkyard fresh Prime well tires. Well, the noise seemed especially loud today, and then it went quiet. I knew this wasn't a good thing! I turned onto the exit ramp, and instant smokescreen! I was planning on replacing the rear axle seals this weekend, but that apparently wasn't soon enough.
Let it cool for a bit, then limped over to the Lowe's parking lot. Conveniently, there's an Auto Zone there too! My wife picked me up, and I loaded the car with jack, stands, and tools, plus a quart of gear oil left over from when I changed a seat on the 95. Long story short, pulled the driver side axle, and the wheel bearing was completely disintegrated! Luckily, I was able to get my paycheck a day early, so I can pick up the new bearing in the morning, as well as 'rent' the bearing puller.
Oil leak started suddenly - losing large amounts - dripping off front differential. Very hard to determine source. Ahead of Sensor Assembly. Drivers side.
Leak is very bad. Quart drains out in 10 minutes - solid stream.
Could it be the timing cover gasket ? Or is that too far back.
Tempted to use bars...
I have a '92 Aerostar XLT with a rear control arm problem. The bushings have worn out and the rear end floats side to side as much as 1 1/2 inches. Ford says one bushing comes in the arm ( no longer avail ), one is a press in (no longer available), and the other is like a strut bushing and is available but without the other 2 there is no point in replacing the one. How to fix this enormous problem???
View 10 RepliesI have a 92' Areostar XL 3.0 2WD. When I first start it and put it in drive it takes a few minutes before it kicks in. After a few minutes of driving it doesn't have a really bad problem (only a few times has it slipped in lower gears.) I was told it could be a clogged transmission filter, old transmission fluid that is glummed up, or pull belts need to be tightened. I have the van up on jacks now and was getting ready to change the filter and fluid but I decided to get some advise first before I screw things up or do any unnecessary work.
View 14 Replies1992, shory 3.0 130K MILES
On start up runs very rough, will stall if not power braked or revd a little on start up/out of the driveway.
VOLT METER STARTS GOING NUTS!!
After a mile/warm up,,, runs great. But sometimes even when its hot, it will still try to do the rough idle briefly after just a few minutes restart. Give it a few revs at that point and its good. And once in a blue moon it will do it randomly at a stop light,, out of the blue. Very rare
i have a 92 eddie bauer star with premium sound system with equalizer. i'm upgrading to an aftermarket system and was told there's a tray that replaces the equalizer and i'm wondering if it's a separate piece from the trim piece that covers the radio, vents etc. ?
View 6 RepliesOn my 92 Aero 4.0L with A/C, I need to replace the radiator but I am not sure how to move the A/C hoses out of the way to extract the shroud and the radiator.
I have viewed a video where a guy said to remove the serpentine belt and then unbolt the A/C compressor and move the compressor and hoses out of the way. Hope this means that I don't have to discharge or disconnect AC hoses. Not good for me.....
Well, the video instruction seems simple enough......but there doesn't appear to be enough "play" in the AC hoses to move them far enough to extract the radiator, and not being an AC guy (and the potential danger of releasing freon), I am at a loss.
How to move the AC hoses out of the way (without disconnecting the hoses or discharging the system) ....
Not to mention it would be great to find out what the torque specification is for tightening the AC compressor bolts for proper reassembly. And being the backyard mechanic I am, any drawings, details or diagrams that you can provide would be very useful.
BTW, I have looked in the forum for radiator removal information and none of the threads I read addressed moving the AC hoses (which of course run right over the top of the dang radiator).
If I get past these "hoses" I will also take advantage of the radiator removal to replace the fan and fan clutch and thermostat while I am there, but first things first, if you know what I mean.
1992 3.0L aero crancks but won't start. Gives codes 114 and 116, these are about IAT and ECT sensors. Where is the ECT exactly located? I see 3 or 4 sensors that are screwed to intake manifold over there. I would like to find the sensor for dash cooling meter too, because it is moving only a fraction of the distance that it should. Thermosthat is checked, it seems to work.
View 2 RepliesI searched a lot but did not find these symptoms on my 1992 Aerostar 3.0 2WD with A4LD transmission.
In overdrive, accelerate to down shift, and the transmission goes out of gear. Engine revs as if it was taken out of gear. Manually shift to Drive, and it works fine.
Overdrive works fine if at speed, and works to shift up, but if going slow enough to drop to lower gear, transmission goes out of gear. Manually in drive, works fine.
I may have other symptoms, but this was on the way home from work, and I just parked it. I checked fluid level, and it was fine, still in the cross-hatch area of the stick, light colored oil, no smell.
I will replace the modulator and replace the filter, and see what that will do. If the overdrive works at overdrive speed, I do not see how that could be an overdrive housing failure that I have seen in many posts. I am aware of keeping track of the pin for the modulator.
I also have read that band adjustment is not a good idea. If they are worn that bad, they should be replaced. I don't think it is a band or clutch problem. I think it is a shift control problem. We will start with the modulator and filter and take it from there.
I have a 1992 Aerostar 3.0L end my temperature gauge on the dash doesn't move at all. Stays all the way to the left. I read on other forums that to make sure the gauge and the wiring are ok, i need to connect the wire that goes to the sensor unit to the negative of the battery. Gauge should go all the way to hot when the ignition switch is put to on position. That was exactly my results. So, i replaced the temp sensor unit but still gauge doesn't move. I didn't use any sealant on the threads when i installed the sensor. Connector looks ok. The engine warms up fine. I really don't know what else to think or do.
View 11 RepliesI've got a 92 star with a 4.0 liter engine and I think a 4ald auto trans. When I 1st start the motor it takes 3-4 minuted before it will go into gear. after that it's fine. I've tightened the 2 bolts under the dash tightening up the shifter and my fluid level is fine.
View 11 RepliesI have a 1992 Aerostar. My power locks wont unlock when the red button is pressed. Locks fine though. The problem exists in both door controls. I replaced both controls and the problem remains. What else could it be that allows me to lock but not to unlock the doors?
View 13 RepliesI jump started my wife's mini Cooper using my aerostar van 3.0l cargo. Her battery was so dead we had no luck after running my van for 8-10 min. There were a couple of attempts. My van suddenly died when she wasn't cranking the mini. It won't restart.
About one week prior I had a no start situation. I thought I had solved the problem. The first thing I did was listen for fuel pump engagement. I didn't hear it. I pulled the fuel pump relay and cleaned the connections. I put it back and the van started. I drove all week and then I get the call to jump start the mini.
So back to today. Fuel pump is engaging. I checked for spark at #4 cylinder with fuel relay disconnected so as not to flood the engine. I have spark. Battery is strong. I put a new fuel pump relay in place even though it appeared to be working properly. I had my wife crank the engine and the pink/blue wire at the fuel pump relay which goes to the pump lit up my voltage tester. Power appears to be present when cranking and not just initial engagement.
I'm thinking the original no start had nothing to do with the wire connections which I cleaned and it was just coincidence that it started and ran again for a week. The connections are now clean with a new relay attached and not starting. I'm thinking if I have spark and a fuel pump engaging then injectors may not be firing???
The drivers side power door lock is starting to go out. The lock is very sluggish and sometime does not activate. Two months ago I sprayed the mechanism with some lite oil, that worked for a little while. I could not see the power relay on the power lock there is not much room to see inside the door.
1992 4.0L Aerostar...