Ford Aerostar :: 1989 - Losing Coolant But No Leak?


Jun 2, 2011

1989 3.0 shorty - 135K on her - and at 21 years old, the original radiator finally failed with a hair line crack, and so I bought a plastic on, from on of the part stores, put it in, and now it takes on like a gallon a month of antifreeze.

BUT I see no leak at all... the engine runs fine, and not head gasket or crack head (been there done that with the explorer I have). I don't smell it either really -heater core is dry... as is floor underneath. Need replacing the Radiator?

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Ford Aerostar :: 1989 - Losing Coolant But No Leak Found?

89 3.0L - I seem to loose a little bit of coolant every time I drive maybe like 1/2 a pint?

I checked every connection - engine running, and even waited to make sure the t-stat was opening, and closed, etc (maybe it was the top hose, nope)

I did replace the radiator a couple of years ago, and had the problem ever since I did that, but at the same time, I also replaced the T-Stat with a 165 degree, since she was starting to run a bit on the hot side, even with the new water pump and radiator I did... on a cool day, it would run at the middle of the gauge with a 190 degree... and with AC on, hills and 95 degree days, it would be pushing upwards of 3/4 of the way on the gauge...

Could the 165 degree therm stat be somehow causing a 13 lb cap to not function properly? I replaced the original with a Stant... but Im thinking I should get a new Motorcraft OEM cap, since the other one lasted 20 years!

I kept the old radiator - love it - "wow real brass/copper in there!" it was still fine when I pulled it, but had a hairline crack right below the top hose area...

Anyways, pressure tests revel nothing, I see no bubbles or anything with the engine idling, cap off

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Ford Aerostar :: 1994 - Coolant Leak Behind The Water Pump

1994 - 3.0 .... Back behind the water pump there is a stream of coolant what could that be. Water pump has been replaced earlier last year I thought that fixed it,there has always been a mystery leak..

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Ford Aerostar :: Coolant Leak From Front Engine Cover?

I replaced the water pump on my 3.0 and now, 9 months later, there is a coolant leak from the front engine cover (timing chain cover). The leak has probably been there two months or so, but it was so small initially, it was difficult to locate. A google search seems to indicate that a leak from the timing cover is somewhat common on the 3.0.

When I was doing the job, I noticed that some of the water pump bolts also hold the front cover in place, which seems like a bad design because removing those bolts takes some of the compression off of the timing cover gasket. Now that I have this leak, I'm wondering if changing the water pump is related to the leak. And, yes, I did use thread sealant on the bolts as recommended in the genuine Ford shop manual.

So now, I'm curious. Noticed a leak from the timing cover relatively soon after replacing the water pump on 3.0?

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Ford Aerostar :: Minor Coolant Leak Coming From Heater Hoses

I'm feeling a bit embarrassed posting my delima, but I have a minor coolant leak which seams to be coming from where the heater hoses connect to the water pump and as well to the thermostat nuckle thingy. I have replaced all of the hose fittings with SS band clamps.

A couple of weeks ago I replaced the water pump, thermostat, alternator, rad hoses, belts, coolant sensor, PS tension pulley. The water pump is now tight and sealed. Since then the temperature gauge has been continually fluctuating from Normal to near Cold.

I was wondering if I should have placed some type of sealant compound where the heater hoses connect to the water pump and also to the thermostat nuckle thingy.

Initially, I thought it may be residual trapped air in the coolant system. But after a week, it became apparent that the heater hoses were leaking at the engine, and at the water pump, connections.

What puzzles and torments me is why is the temperature gauge fluctuating so widely up and down? This is totally weird.

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Ford 6.0L Power Stroke Diesel :: Losing Coolant Pressure - Pin Hole Leak Somewhere Once Shut The Truck Off

I noticed when I shut off the truck about 30-40 minutes later I'll open the degas bottle cap and notice there is no pressure.

I used a coolant pressure tester kit and pumped in 16PSI but couldn't hear or find the leak.

I'm going to buy a smoke machine in a month or two but until then, can I still drive the truck ?

I'm guessing it is a pin hole leak somewhere as once I shut the truck off... there is a lot of coolant pressure.

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Honda - Accord :: Reservoir Tank Losing Coolant - No Leak On The Ground

A few weeks ago my car over heated and stopped. I had it towed and the mechanic changed the water pump, timing belt, gasket cover and more. About two weeks ago I noticed antifreeze on my drive way. Took it back in and the mechanic changed a clamp on the radiator. it continued to leak antifreeze. I took it to Pep Boys for a pressurized test, they couldn't find a leak, but did say my radiator hoses needed changing and they suspect the radiator cap is the problem. That was a week ago. I just got back from vacation and the reservoir keeps getting low every day, but not at the minimum line since the first mechanic filled it to the top. There is not apparent leak under neath the car. No smell when I start. Oil is not milky. Called first mechanic he said sounds like a blown head gasket....

Car is Honda Accord 1999, 138K miles.

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Malibu :: 2002 3100 V6 Losing Coolant Over A Gallon A Week But With NO Visible Leak

My 2002 has had a slow coolant leak for quite a while (maybe a quart a month). Now, however, I am losing over a gallon a week, but with NO visible leak!

The oil is clear, with no signs of antifreeze in it, so I am guessing the head gaskets are ok. But I am perplexed as to where my coolant is going!

After reading more threads in the forum, (which I should have done more thoroughly before posting,) it seems that I may indeed have a head gasket leak. From what I've learned, that would cause me to lose coolant through the exhaust while driving, and would explain why I don't see a visible leak anywhere. Am I on the right track? Before I replace the head gaskets, are there any other causes that may have a simpler fix??

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Jeep - Cherokee :: 2001 - Losing Coolant / No Leak But Some Moisture Under The Valve Cover

I have had a Jeep Grand Cherokee for about 4 years. Over the last year or so, I have been having coolant loss. At first, it was very little over the course of a month. Now it is about a half a gallon over a few days. We can't find any leaks. The oil does not appear milky. There is a bit of moisture under the valve cover. What could be the problem?

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Ford Aerostar :: 1989 - After New Radiator Running Hot?

Aero, 3.0 Shorty 1989

put a new radiator in my truck, as the original one finally had a small crack.. (I've kept it, since it is brass or copper!)

I put a new 192 T-stat in there too, (OEM temp)

but, now it seems that the van is running hotter than it did before!

when I had the original rad in there, it would never get above the R in the Normal word... now it runs at about M (high middle)

Also, when I tryed to burp it, I'd top it off, but then it would put the extra in the overflow tank, and only stays full up to the very bottom of the filler neck.

this is a plastic radiator... is that what the difference is?

I used to be able to top off the old tank, and it would be right at the top whenever I opened the cap... not so with this one>?

wondering if I should go down to like a 180 degree t-stat? gauge still stays normal - but if it's correct, it's about 50 degress difference.

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Ford Aerostar :: 1989 - Metal Particles On Oil Dipstick

Well, today I was checking the oil in my 1989 Ford Aerostar and noticed that there was more than just oil on my dipstick! I noticed a few small little metal shavings on the dipstick! They looked kinda like tiny pieces of hair, and there were only a few. What this means? I don't hear any noise from the engine (but then again I usually drive with loud music so I may be missing something). I have been trying to listen to the engine recently though. The vehicle seems to drive good, no overheating. The oil itself is quite black, in fact it looks like chocolate syrup.

No doubt the engine could use an oil change, which I'll be doing as soon as I get my paycheck. When I bought the vehicle it needed a quart of oil (which I added) but I've been driving it quite a lot since then and it hasn't been loosing oil. But now I'm worried about these shavings. Has my engine seen better days or is this just normal tear on an engine this old. I'm not sure how many miles are on the vehicle, odometer says it has just slightly over 3000 miles, but its one of these old 5 digit odometers so I have no idea if that's 103000, 203000 or 303000.

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Ford Aerostar :: 1989 - Brakes Leaking Distribution Block

My wife's 89 Aerostar is leaking brake fluid from the back side of what is either the distribution block or combination valve. I am not sure which it is but it is the first block you run into following the lines from the master cylinder and it is right below it near the fender well.

The part has been discontinued and is too expensive anyway so I am looking for input as to what this peice is and if / how to rebuild it.

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Ford Aerostar :: 1989 - No Crank / Loud Knock Coming From Starter Solenoid

Recently, with below 0 temperatures. there have been a couple of times where my van has trouble starting. I would turn the key forward and here a loud knock coming from the starter solenoid and nothing else. but after a couple of tries, it will crank and start right up no problem. so i figured maybe it just has to do with cold weather? but today it wouldn't budge at all. I've been doing some research and came across the possibility that my engine has seized.

I realized that after replacing the radiator, i never checked my oil level since my engine was over-heating prior to the fix and when i checked it today i found that it is a quart low. I guess, what my question is what would be the issue? is my engine really seized or is it the starter or solenoid? could it be some other electrical issue? what are the steps i could take in finding the problem?

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Ford Aerostar :: 1989 - Washer Fluid Motor Works But Getting No Fluid?

1989 Shorty - 3.0

problem with washer fluid - the motor seems to work, but nothing comes out of the tubes...

I know the motor works, cuz there is water all over the engine compartment (near the battery) and down... soaked there...

so, my guess is that the rubber has come off the pump? where is the pump first off, and second, how do I get to all that? - just remove the cowl?

any diagrams or photos would be great!

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Ford Aerostar :: Water / Coolant Pump Failure

This is an update to my Heater Hose to Water Pump Failure post. As it turns out, the water/coolant pump seems to have failed at the same time as the heater hose. I think Ford secretly installed an internal time mechanism to deconstruct certain parts at the same time.

Anyway, in desperation I took the van to the local Ford dealer for an inspection. NOTE: I don't trust most of the locally owned small time shops and national franchises. Half of the time, they don't know what they are talking about.

They said the water pump is toast. And I already knew that! Then they said, because the water pump is attached to the front timing chain cover, they need to replace the gaskets there also, and also the oil pan is attached to the front chain cover, so that needs done, and then they said the radiator is also leaking. What!!!

Then they asked if I would be interested in buying a new or used vehicle. This tool works great. Mine happens to be a left hand fan. The tool is used with the handle on the left. This tool is used to hold Water Pump pulley stationary, while unbolting the fan assembly.

Tomorrow morning is when I finally replace the water pump. Not a lot of tool are needed, except for the stubborn fan clutch. Sockets: 8, 10, 13, 17, except a 22 mm open end wrench for the fan clutch.

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Ford 7.3L Power Stroke (1999-2003) :: Losing Coolant But Only At Low Elevations?

Since changing to ELC a couple years ago, my truck will leak a small amount of coolant when I stay over night at the beach house. I haven't noticed any coolant leaks at any other times. I was down there Saturday night and it leaked about two or three tablespoons of coolant over night. I drove home Sunday, and my truck has been parked in the same place for almost 72 hours without a leak. This has happened a couple dozen times over the last two years. The elevation of the driveway at the beach house is 6' above sea level. "Home" (around Houston) is anywhere from 35' to 80' above sea level. Is there any way that the lower elevation is causing this leak? I'm pretty sure it's coming from the thermostat housing, but because I replaced the upper hose, I can't tell if the dried ELC around the housing is new or old.

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Ford F-150 - 1997-2003 :: Losing Coolant / No Heat Coming From Vents

About mid-October I noticed when it as real cold out and I had the heat running whenever I would come to a stop I noticed there is very little to no heat coming from the vents, despite the engine being warm and running at operating temps. At the time I was working for a shop and I asked one of the mechanics what the problem was. He said that it was the radiator not having enough coolant.

Turns out when we pulled the cap the coolant res, was just about bone dry. So we added in about a gallon or so of coolant with the truck running and sure enough at idle the heat was back.

Fast forward to the last couple of weeks and when I am sitting at idle again same thing happens. So somehow the engine is losing coolant. Its not ending up in the oil (no white on the dipstick) and there is not a coolant leak. As it sits there is 255,300 miles on the truck now. 1999 5.4L F150....

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Ford Ranger / B-Series :: 1999 - Losing Coolant Internally / No Water In The Oil

1999 3.0. Been losing coolant internally. No water in the oil. Been back and forth on doing a full engine swap (its got 250k on it). So finally decided to just try the head gaskets. Anything out of the ordinary on these? Anything to look out for? Any special tools?

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Ford F-150 (2004-2008) :: Losing Coolant - Water Coming Out Of Plug 4

Had the intake manifold replaced about 3 weeks ago. On the highway I stepped on the gas and something blew losing my coolant. I can see a place behind the #4 plug where water is coming out. No hose to be found. Plugged it and it got me back home but still losing water. Can't see where it's coming from but it pours out when running. Passenger side rear of motor.

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Ford F-150 - 1997-2003 :: F250 Losing Coolant But No Steam From Exhaust

I just bought a 97 F250 with a 5.8 in it. Im loosing coolant somewhere. Did a pressure test it checked out fine, no steam from exhaust, no coolant in oil. Nothing on the ground, it making me nuts. Truck has 182000 miles on it but its clean, no rust and runs to good. I don't know much about Fords but someone told me it could be air pockets. It just got a new radiator b4 I bought it.

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Ford Aerostar :: 1993 - Front Oil Pan Leak?

Well I've got an nice steady leak coming from the front of the pan.... running aft of course (downhill, windflow). She's down right now for an AC overhaul and new PS pump/hoses, but I'm inspecting to see what is next to get this stinking oil leakage stopped.

Front HB removal and seal of course, done in situ (in position). But if it is actually the oil pan/seal, can that be done there also? Front of the pan looks tight to the crossmember, and how the internals look (tray baffles, pump pickup) I've no clue if it will come off. Once she is back up and running I'll ascertain where this leak originates.

Interweb searches show the 90-94 4.0L engine is notorious for pan gasket leaks. None of the writeups I've found thus far determine if that pan can be pulled where she sits.

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