Ford A/C :: 1999 - New Blend Door Actuator Won't Working?
Nov 16, 2011
I have a 99 EB Expedition 5.4 with EATC climate control. I replaced the heater core that had been leaking severely. When I got the dash back on I adjusted the controls with the engine running while watching the blend door actuator under the dash. it moved but not as much as I thought it should. So I drilled an "inspection" hole behind the glove box and into the plenum cover. I watched the blend door open and close when the hot/cold buttons were adjusted, but the movement was intermittent.
I'd checked the blend door for cracks prior to installing the heater core and found none. I left things alone for a day while I drove as normal. When I had time to work on it again, the actuator quit working. I figured it was damaged from the coolant leaking into the cab so I decided to replace it. It was indeed full of coolant. I bought a Dorman actuator (part #604-216) and plugged it into the wiring harness to test it before installing it. I adjusted the controls with the ignition in the "run" position and nothing happened. I'm at a loss as to what could be the problem. I've searched for this problem, but the only threads I find are incomplete or deal with the "manual" controls. I checked all my fuses and they are all good.
My questions are:
Could I have bought the wrong actuator? Would the harness fit the "manual" actuator? The part number was identified as being for the main blend door for "automatic" controls. Is there a possibility the EATC head unit is bad? It still sends air to the panel, floor and defrost when adjusted.
How do I test the voltage at the connector? I just bought a multimeter but I'm not sure which wires in the harness deliver power to the actuator. I know there are a lot of people on this site who've gone through the heater core/blend door ordeal and have lived to tell about it. What I should do next.
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I bought this truck used and the guy said it needed a new blend door actuator so I bought a new one off eBay I installed it, plugged the wire back in and turned on the key and it started smoking, it burned up. The wires have been cut before and have been butt connected back together. I notified the place I bought it from and they sent me back a new one but I'm scared it will do it again.
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What is the difference between :
Part # XF2H-19E616-FA and
Part # YL5Z-19E616-AA?
The middle numbers are the same. And they look the same? the first one is mine. Blend door actuator out of a 2000 ford windstar. Will another part # work? If the connection is the same?
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Where is the Blend Door Actuator on the ford Aerostar?
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Time for me to replace the actuator. I just have one. I've watched many videos on it but none say anything about re-calibration before using. A few posts say this is needed. Is it? if so how is it done?
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I have an Explorer with automatic A/C. The blend door actuator broke (a gear inside) so I replace it with a Dorman part (could not find the Ford ones anywhere). Part #604-202, looks identical and fits. But... doesn't work.
If I do the EATC test (OFF+FLOOR, then AUTOMATIC), the display shows error coded 024, 025, 052. What is the meaning of those?
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Whenever my A/C is turned on, it blows nice cold air. As long as the blower is on "1", "2", and sometimes ", it blows cold air. If I turn it to "4" I can hear a small "thud" behind the dash. It sounds like the blend door is shutting. All my functions work like they should. I think the actuator is goin out and isn't pushing the door all the way closed, and when I turn it to "4" it pushes it te other way.
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I purchased a 6.7 Diesel 2014 F250 Super Duty Crew Cab about 3 months ago. Yesterday I started my truck using the remote starter from inside my house. Seconds after I heard a loud noise. Looked outside, saw nothing and thought nothing of it till I went to open my door and realized that the driver door window shattered! I live in a quiet area, it wasn't a rock thrown at my truck or anything like that, it just Blew!!!!
I'm wondering if the truck might have some sort of pressure or torque if you wish on that window to make it just pop! My mirrors were folded in however I can't see that playing a role......
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My ex-has the electronic temp control. I've noticed there is very little difference from full hot to turned down less than 1/2 way.
(I'll convert to Fahrenheit here) Example - lowest temp setting is 60. If I am on heat, turning it from 60 to 66, gives me almost full hot. A slight difference is felt turning it to 68 and 70, but basically, 70 is full HOT. Continuing to turn it up to 88 makes zero difference.
I figured the blend door actuator might be toast, but it is in fact moving. I pulled the heater core cover off and here is what I noticed.
At 60, the blend door is fully open (correct, pulling cold air from outside) turning it to 66 the blend door almost fully closes. then the last little bit gets closed when going from 66-70. Anything hotter than 70 is of no use because mechanically it IS on full hot at 70. So basically I get full cold, or full hot, nothing in the middle. I pulled blend door actuator out, cleaned all the built-up crud around the shaft, took it apart and cleaned it, (no broken gears) no effect.
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2008 F-350 Lariat, 6.4L, dual climate control. The passenger side blows ONLY hot air whereas driver side seems to blow whatever is called for. Is it right to assume this is the passenger side actuator, and this actuator is the "easy" one to replace (i.e. not pulling dash)? I read in another thread that there might be a question on determining the correct one to replace, so therefore I ask for clarification. How to verify if my assumption wrong?
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The driver side lock actuator on my 1999 Explorer has stopped working. It got so I couldn't even use the key to lock the driver door. I know I can get a replacement part, but after taking of the door panel and trying to get at the actuator, I am concerned about doing the work myself. Any tricks for making the job easier? Are there special tools that would make it easier? Or would it be best just to take it to a repair shop and let them do it?
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Over the last few days I have read several threads about heaters not working and blend door replacement. My '02 4.6 F-150 has 250k+ miles and I've always done regular maintenance on it. With the cold front moving in I've noticed that the heater is not blowing hot air. I flushed the radiator and flushed the heater core several times to make sure the core was not clogged. I also replaced the upper radiator hose because of the "crunchy" sound when squeezed. I also replaced the thermostat. Still, the heater is not blowing hot. I assume like many others that the blend door needs to be replaced. My question is do I need to replace the door only or the door and the motor (actuator)? I guess I need to test the motor before buying a new one. I saw a video where you remove all the components on the transmission hump and can actually stick you finger in the motor opening to see if the shaft has come apart.
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I have a 04 Silverado crew cab with automatic AC. After many dead battery problems, the AC blend doors quit working correctly. If I pull the fuse and then let them reprogram, it may take several tries but I can eventually get them to work correctly. The problem then is that it only lasts for a couple of days. How to program these correctly?
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The driver side door of my 2009 f150 won't lock, not with the remote nor with the button inside the truck,also not when the truck goes over 20 km/h, however the driver side door works perfectly fine....
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sitting at a redlight with radio off, sounds like heater door or something under the dash is moving. Thing is, all the controls for heater and a/c were off.
2009 f250 5.4.
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Started the other day. Seems like the blend door that channels air to the dash vents is opening and closing as it feels like it. Sometimes open for awhile, sometimes closed. The defrost vents keep blowing cold and normal while doing this.
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I just purchased this really nice high milage '07 Sonata and am working on some "minor" issues:
The Driver's Door lock actuator is not working (all others are fine using the interior lock/unlock switch and the key when used in the driver's door lock).
I have researched the issue on this site and want to confirm what appears to be a nasty replacement scenario.
1st, can a new actuator be found for less than $70.00+-?
2nd, are the acuators specific for each door, left and right doors, or all interchangeable? I ask because I might go for a used one.
3rd, is the complete dismantleling of the door and window actually necessary? Seems unbelievable especially for such a common problem. But of course the engineers never expected it to be a "common" failure.
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Ok, I know the problem is the blend door, but not which one. I hear a clicking constantly whether the truck is started or not near the center of the passenger side. I can adjust the temp to be 65-70 on the driver side and be fine, but the passenger side is hot. I've looked for TSB's for 2010 and have come up empty. I bought the truck used, and bought an extended warranty, but not sure it will cover this repair.
Is there a TSB for this? If you had this done at the dealer, how much did it cost to repair? Would you attempt the repair yourself? I've taken the dash apart to find the problem, but then determined it might be too involved for me to do and I wasn't comfortable disconnecting the air bags.....
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My left rear door actuator motor has stopped working and I have read about the repair of just the electric motor, BUT has anyone found the replacement of the little electric motor, Lexus wants a fortune because they want to sell you everything, cables, latches, it all comes in one bundle for 250 or so--Jeez. So hoping someone has the part number or place that we can get these little motors and just replace that!
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I have a 2009 Hyundai Sonata. The a/c air vent is not working on the passenger side. The vent on the drivers side is working. I believe it is the temp door actuator? Can we fix this on our own? Mileage is over 60,000 miles? That is the only problem I have had with my car.
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Went into town earlier and the a/c was not blowing out the 2 passenger side vents. Could switch to defrost and it would blow correctly. The rear is working as well. The drivers side vents blow good and if you cover those with your hands to block them off its like it forces air to blow out the passenger vents. Could this be a blend door issue?
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