Ford A/C :: 1991 - Warm Air Blowing / Compressor Will Come On And Go Right Back Off


Sep 1, 2013

To start I have a 1991 super duty with a 7.3 in it. I replaced the evaporator, dryer and orifice tube. I added 4 cans of Freon and the a/c still blew warm so I added another can same result. I put one of the throw away gauges on the truck and it read empty so now I'm mad thinking it all leaked out only other option I could think of was to replace the condenser so went to break the lines to change it and Freon came spewing out so I tightened the lines back up and added another can of Freon still warm.

I got good gauges and hooked them up to high and low sides. High side was reading 100+ and low side was around 100 maybe a little lower. Oh yeah the compressor will come on and go right back off. So I let some of the Freon out and dropped the pressure down to 50 the high side was still a little below 100 so I let a little more out and now there is no Freon in the system again.

The lines never got cold and the dryer stayed warm the whole time. The first time I put Freon in before I started replacing stuff the dryer would get ice cold. My only thought is maybe the compressor is bad but I was told it was just replaced but Freon was never put in it. Oh and when I put the new parts in I replaced the orings in the compressor and put new oil in the compressor.

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I replaced the alternator and changed the serpentine belt a couple of months ago and noticed a very slight whining sound sometime after I did this. I thought something might be going and just ignored it and said to myself, that's all the new tread in the new belt whining a little. Could be! not sure.

Anyway, where could I possibly start an easy procedure to see why the failure in the compressor not turning? Compressor is a lot harder to get at than an alternator!

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I have a 97 expedition that i am having trouble with. It has front and back airconditioner. The compressor is short cycling real fast. Warm air in the front and cool air in the back. I put a can of freon in but still not cooling. The gauges are between 30 psi and 50 on the low side. The high side is between 100 and 150 psi. The ambient temp was 80 degrees.....

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My A/C was blowing warm air so I purchased a can of A/C PRO at a local parts store a couple weeks ago. My system was so low the compressor would not come on. I put a 20oz can in and the compressor started working. I let the truck idle for the recommended fifteen minutes, the air was not so cold anymore, and the gauge was reading low.

So, off I went to the parts store to buy another can. It is in the correct range on the gauge now. I was wondering how accurate the gauge was on this can so I had a friend hook up his professional A/C gauges and it was reading the same as the one on the can. I took the truck for an hour drive last weekend with the family to a lake for a picnic and noticed the A/C started blowing a bit warmer air, so I shut it off and rolled down the windows. I have noticed after all this my compressor does not cycle off and on, it just stays on even when the ambient temp is 65 degrees.

I checked the pressure yesterday and it is holding in the correct range still. I am wondering about the air gap in the clutch so I borrowed my neighbor's feeler gauges today and checked my air gap. It was about .037" so I removed the clutch and took out the only shim. Put it back together and it is .021" ran the truck and the clutch did not turn until I turned on the A/C, then it engaged. Hooked up my low pressure gauge and checked the pressure and it read 24 psi with the fan on low. The ambient temperature at this point is 70 degrees.

I put a meat thermometer in the vent closest to the steering wheel and after just a couple minutes, it was reading 40 degrees. I turned the fan on high and noticed the pressure went to 35 psi and the temperature in the vent started to rise. I turned the fan back down to low and the pressure dropped back to 24 psi and the temperature went back down to 40 degrees. I noticed the clutch still is not cycling it just stays running. I left the gauge hooked up to see what the pressure was off and it read about 94 to 95 psi.

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With the few hot days we have had here lately, I have noticed that after about a minute the AC will go warm and I will have to rev the truck up when it does to get it cold again. It seems the compressor is disengaging. I noticed that the condenser has a big gash with a tube ripped open on top. I know it needs to be replaced, but could that be causing the compressor issues? It's a 2003 7.3L.

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I have a 1991 Bonne LE with 150,000 miles. Have had GREAT luck with this car but realize it is getting high miles. I recently drove it about 250 mile trip and the A/C worked perfectly staying nice and cold. The next time I drove it, when I turned the A/C on, it got cold after about 5-10 seconds and then it was like you turned only the blower on with no A/C. It does the same thing every time I turn the A/C on, gets cold fast, then just neutral temp with no cold air.

I checked the compressor switch and it is working fine, and the compressor is engaging and staying engaged, but not outputting cold air except for the first 10 seconds or so. I do believe the temperature door inside the dash is opening properly. What I might check myself before taking the car in for A/C service? I am capable of replacing the compressor & seals myself but would have to have someone discharge the system and then recharge it afterwards.

The car is a rebuilder that I bought about 10 years ago. The fellow (very trustworthy) who rebuilt it replaced all the A/C o-ring seals when I bought it and made sure the system was fully charged. It has worked perfectly this whole time. He also gave me the a/c compressor and other parts from the parts car that was used to rebuild this one.

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The Problem: AC blowing hot air.

What I've done: Start the truck, look at the compressor, (looks like it's spinning to me), engage the AC, look again (yep the pully on the compressor is still spinning).

And that's pretty much where i stopped, cause i don't know what i'm looking for, should i be seeing it not spin if it where seized, and whats next on the list to check.

I assume that it's not seized at this point and it must be something else, like a control, keeping it from working.

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My truck has been blowing HOT when I put the A/C on. I suspected the blend door actuator and changed it out. I later discovered that the A/C fuse is blowing when compressor tries to kick in. I pulled clutch/compressor plug and fuse still blew. When I pulled plug on pressure switch fuse held. I put a fused jumper onto plug for pressure switch and fuse in cab held but fuse in jumper blew. Put cheapo can gauge on low side and it went to "warning' status (high, without compressor running). Is it a clogged something or is it electrical?

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