Ford A/C :: 1988 E250 - Rear Heater Core Is Getting Coolant Flow Constantly


Aug 3, 2013

Okay, the vehicle is a 1988 E250 ClubWagon 7.3 IDI diesel with front and rear AC/heat. I have 3 questions for you:

1. I found that the rear heater core is getting coolant flow constantly which is making my rear AC blow 75* air. These models don't have a blend door in the back, they appear to have a valve that is only allows coolant flow to the rear heater core when the heat is turned on. Problem is that I can't seem to find where this valve is located on the van or what it is called to locate it at a parts store. Where on my van this valve is located?

2. My rear blower only functions on High. I know there is a resistor set up in the rear that controls the blower speed. Before I just replace this, is there a way that I can test it?

3. Is it possible that the Resistor setup for the rear fan speed would also be causing the rear coolant flow valve to not work? I know it's a long shot, but does the valve signal flow through it when the AC is on to tell the coolant valve to shut?

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I have a leak where my heater core tube goes into the intake at the rear pass side of engine. I have read that this part is pressed in. I dont want to remove the intake since i just paid $400 to have a new gasket kit put on. My question is can I bypass this tube with a hose from the water pump like in this video?

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If I can do a rubber hose like in the video I was to make sure that the tube just goes through the intake and that it does not supple coolant into the intake??

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I bought a 04 explorer with a bad thermostat which led to a bad head gasket, fixed that and managed to not have to buy the special tools or time it , but now that its running I don't have any heat. I have complete service records on this vehicle and there was never a complaint of the heater not working. The a/c works and the heat will adjust the a/c temp, but no heat. In trouble shooting it I found that I am not getting vacuum to call for the coolant to enter the heater core. When I apply suction to it, it will send the coolant. Even though I wasn't getting the clicking noise, I pulled the blend door actuator and it looks surprisingly good (not looking forward to putting it back in). Where to look next?

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Earlier I reinstalled that strap and took out the ignition switch. I noticed that the radio turned on when I turned the key to acc. but not when I turned it to run. Would the headlights run through this ignition switch on the column? I have power to the yellow wires coming into the switch and the ground is good. I checked the fusible links I could find out in the engine bay and all tested good but could've missed some. Fuses in the box looked good but don't know if there is a master fuse box for bigger fuses but I don't see one.

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I checked for stray voltage in the coolant and the results never got above .17 volts, but it was usually lower than that. I thought I had an electrolysis issue when I noticed the heater core tubes touching the firewall, so for this last core, I insulated the tubes, but that didn't work. I've checked everything I can think of. The truck has 117K miles on it. I don't drive it much, less than a few thousand miles a year.

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