Ford 7.3L Power Stroke (1999-2003) :: Zf-6 Trans - Slips Under Heavy Acceleration In 6th Gear?
Jan 22, 2017
Ok, my clutch has been giving me trouble for a little bit and I'm almost positive that I have a bent release fork. It also slips under heavy acceleration in 6th gear. I am planning on doing a clutch, compete with flywheel and release fork and a new rear main seal. My problem is, here within the last couple of days the trans would pop out of 4th gear if I was just coasting. It has been getting noisy over the last few weeks also. I'm no manual tyranny expert, but this is making me think I'm gonna need to have it rebuilt.
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2002 F350 7.3, MANUAL transmission ZF6.
Bought this truck used for hauling an excavator, and after fixing damn-near everything engine/turbo/and-cooling-system-related ---- it's finally seeing some use.
Just recently started hauling 12,000lb payloads. When I accelerate hard in Low gear, and then shift into 1st and accelerate hard again, I feel the whole truck shuddering. It's like a shimmy-shaking vibration all through the vehicle.
It doesn't happen in higher gears, only when the following conditions are met...
1) Starting from a dead stop
2) 12,000lb payload (heavy)
3) Accelerating hard (Low, First gear)
I would also like to add that I experienced this shuddering vibration very intensely when I put the transfer case in 4wd LOW (front manual hubs left unlocked) and towed 14,000lb up a steep hill in 1st, 2nd, and then 3rd transmission gears.
^^^ By leaving front hubs unlocked and transfer case in 4wd LOW, I was effectively lowering my final drive ratio even more for extra pulling power in 2wd hill-climbing. I don't do this often, only when absolutely necessary. ^^^
I must also add that I do have slightly taller rims/tires than OEM ford WITH the original ford gearing (3.73) so I'm more like 3.51 final drive ratio.
02 F350 7.3l ZF6
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My truck 00' 7.3 255k is smoking white. It's not thick its more of a white haze. Sometimes it does it sometimes it doesn't. It has a 6637 intake, exhaust, and wicked wheel. No tuner or such. Im thinking either the turbo is going out or maybe a leaky injector? Just checked the turbo wheel and it has a little side to side play. On start up itll puff white then go away but then under heavy acceleration on occasion there is a haze of white then goes to haze of black. It also feels like the truck is lacking some power. There is no oil in the coolant or coolant in the oil. Not consuming oil or coolant. And there is no excessive pressure coming out of the oil fill.
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I'm on the road and I pulled over for a pit stop so I don't have time for a search right now, but I noticed under heavy acceleration a turbo whine so high pitched it almost sounds like metal on metal. Is this normal and I just noticed it, a leak somewhere, or maybe indication of something worse? The truck seems to be running ok otherwise. It's an '02 w/7.3 and 220k miles.
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I have a 1999 F250 4-wheel drive with a 6-speed tranny. The tranny is several old but has only around 100k on a rebuild. Three times recently it has stuck in 6th gear (overdrive) and I had to get really rough with the stick to get to come out. Afterwards the stick felt "thick" for a while and eventually everything seems to go back to normal. Not for sure but it may have started after pulling a heavy load, around 16k, which is not unusual for the truck. Other than the times it stuck and shortly after, the tranny seems perfect.
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My friend has just brought a truck and has lost 3-4 gear in the auto trans. We have the PO782 code coming up. Is there something in particular we should look at first.
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So my brother in law calls me because he is stuck in the mud. I back up to hook up to him. One rear tire slips into the muddy rut. Other tire is on dry hardpack. The tire in the mud spins non-stop. The tire on the hardpack wont move.... I feather the brakes as I have read it will engage the truetrac. Nothing.... Is this thing junk? I was super ticked off. How do I test the truetrac to see if it still works?
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I have been having an issue with my 4-5 gear shift under hard acceleration and know that a rebuild is due soon but I was wondering if any high performance kit available with all the clutches and friction discs needed to rebuild.
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After doing some hunting/wheeling with my son, got back to town and 2003 Excursion w/ ~145K miles would not budge in any gear. No codes with Scangage. After 30 minutes I finally thought to rev it up and it shifted hard into gear, and drove normal home. What do do now?
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My wifes 04 explorer 4.0 4x4 slips in between second and third gear and you cannot manually shift the gearshift below 3rd gear. I assumed tranny was going out but was told that it could be the transmission control solenoid or the transmission control switch (i think they are the same thing). I read that the most common symptom of this going bad is a slip between second and third gear. Haven't checked codes but will when i get home to see what it comes up with. This is the messed up model where you have to add fluid underneath through the drain plug. Was going to change fluid and add lucas to it to see if it remedies the problem.
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I've got a 2002 F350 DRW 7.3 truck I'm having a little concern over. It started this summer, when under very heavy pulling I was getting a very noticeable vibration between 20 and 25 mph. I did not think much of it, as it only happened under extreme conditions.
Now I'm getting the vibration all the time, and it's started another band which is 40 to 45 mph. It's much worse if you are very light on the throttle, if you're full throttle it's much harder to notice.
Truck has 154,000 miles.
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Here's the deal. 99 Powerstroke out new injectors and orings. Did orings twice to make sure i didn't damage it. New turbo, new utvc gasket, new ipr, new fuel pump, I new complete engine wire harness. I pulled the injectors and ran in another truck no problem. New injector cups compression was all in the 300-375 range. Any cold start smokes like hell. Goes away when driving after the first time of hitting boost. Spits and shudders for a few seconds until boosting. Every time I stop it starts smoking again at idle. No power loss not using oil. Can't get a grasp on this smoking issue. When cold start I kill millions of mosquitos in a one-mile radius.
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My late 99 has 161K, I am the 2nd owner and bought from the Original owner. It is stock with no tunes. Auto/4wd.
It has had an intermittent idle knock and recently has gotten much louder recently when used heavily with towing for summer camping in the 7K range up steep hills. The knocking goes away above 12-1500 rpm. There is no noise when the engine is cold. It seems heavily temp/load/heavy use dependent. If driven lightly, the knock is quieter but still present. The trans was recently rebuilt and new billet converter installed, made no difference so it's not that it would appear.
I rec'd blackstone last week and the results are excellent. Running the cyl contribution test while hot in drive at idle reveals cyl 8 is running 4.9 to 5.4 Perdels. #3 is 2.2 to 2.8. 1,6,7 are 0. 2 is .6 and 5 is .4.... I haven't checked bolt torque yet. My question: Is #8 "fixable" potentially with bolt torque? Is it considered too far gone and should just be replaced?
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I have had a 2000 f250 crew cab for little over a year now. Two previous times, after heavy rains, the cabin light would blink on and i would get a buzzing sound under the dash. I would solve the annoying buzzing sound by opening and closing the door. After a few times, it would work, but my clock and radio could go on without the key in the on position. The next time i used it, no problems... so i put that worry in the back of my mind.
This morning it rained really heavy, sideways type of rain. I opened the door and noticed a small puddle on the vinyl floors right where my left foot goes. OH,oh i thought, but the truck turned over and ran like normal. I picked up a heavy load of hickory in the bed and hopped back in and noticed my speedometer jumping from 0- 30 when I was going about 35. The OD light was blinking, but the transmission shifted normally. I got up to about 1700 rpm and the speedo was barely jumping at 53-55. I make another stop to unload the wood and go back home and i get an intermittent buzzing sound on the way home and no speedo. OD light would start blinking before i hit 2nd gear. I also noticed the odometer not working (speedo related, right?)
I got home and took the fuse relay cover off and found that if I would remove the #1 relay "plug" (black square box 5 prongs) that dreaded buzzing sound would go away, checked it out , plugged it back in, buzzing back on. The clock light still stays on and radio will turn on without the key. I think that water obviously leaked in over something electrical and i have been searching this and other forms for a couple of hours. I am within a couple of weeks of saving up enough to buy the gauges, exhaust and possible DP Tuner and now this happens?
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Just installed my SCT livewire TS. The truck runs good without a tune but it has egr delete so it had check engine light. So I put a performance tune with egr disabled so it cleared code. But I noticed at pretty heavy acceleration the fuel seems to cut out. Usually once boost builds. Does the same with the street tune.
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Have to get rpm's over 2k before trans will engage, then in between shifts I either have to let off throttle or let engine rev over 2k to get trans to shift...
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I'm getting a sound every now and then of what sounds like i'm running over rumble strips on the side of the highway. I'm guessing it's the trans grinding. Any thoughts?
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I notice my trans temp gets really hot fast. For instance just moving my trailer from front of my house to side yard makes temp go to 250. Without any load and driving a couple miles it does the same thing. It's been doing it since I installed the trans temp gauge just trying to figure out what's up.
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I bought this truck with 200000 miles and its been flawless, its now 900 short of 600000.. I use it to haul everyday.. nothing heavy mostly a car or truck and every once in a while a skid steer. I got 560000 out of my trans, i take it easy. lol
at 350k I installed a Jw valve body drilled pump, tripple disc converter and solenoid pack.. at 560k it went, i pulled it and brought to a guy i trust as much as you guys trust BDS.. Ive had what Ive called a vibration since day one, could be a shudder, could be a shimmy.. what ever.. I brought it back and he says nothing would do that from a trans, so I went through drive shaft, new t case ripped apart rear end and its still there and I have just been dealing with it.. about 2 months ago it started acting up in first. when I pull down to drive I get the normal bump and start to go, it feel like the truck slows, then another bump and it climbs normally with the shudder.
took it back and he said maybe a stuck valve in small VB, so I pulled it and went down there and it was fine, I reinstalled and still does same thing. I then put a pressure gauge on it and it swings as it should sits around 70 psi and will climb, only in first it will climb and fall back to 70 like a switch was flipped, and the rest of the gears bleed off slowly or normally.. He then said it could be the big valve body, so I swapped that one out with another and no real change, maybe its a bit more noticeable.
I am at a loss. Could this be loose feed bolts? Could the shudder that I can feel at most speeds be the 1 gear slipping a tiny bit all the time? I am told that first gear is always on.. this truck has been a dream until this trans issue..
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I've searched, and gone back through my computer history and can't find it. I have seen a thread here which Mark contributed too which said what the max temps were and for how long etc. I know book is 230 and optimum is around 165 but there was some degree of play in that.
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So my transmission drove perfectly fine I just wanted to put an upgraded torque converter in especially after driving a customers' truck with a low stall converter. I know their not like for racing or anything but it's a work Truck with some mods to the motor nothing crazy. So I went ahead and bought a low stall triple disk converter and I drove around the block fine and went to go on the freeway and got into fourth but lost it as I hit 75 (was not flooring by any means and had it in the stock tune) now it will not go past second gear. Once it did this the o/d off light started to flash and I decided to do a stall test.went to 1800 in a Second. Suppose to stall around 1200-1300.
2000 f250 7.3 powerstroke dp chip stage 1 camshaft and 180/100 injectors coming at some point but stock for now
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