Ford 7.3L Power Stroke (1999-2003) :: Won't Crank - Codes 0237 / 0470 / 1139?


May 10, 2015

how can this be? the WTS cycles as well as glow plugs. Brand new batteries, starter relay, starter. with a volt meter tested to make sure power is going to both connections to starter and they are good.cleaned battery posts, and all connections, is it that if there isn't 12v going to starter it wont function? only 3 codes: 0237, 0470 ( deleted EBPV), 1139 (unplugged fuel heater). 2001 f550 150k a/t.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - No Codes - Crank But No Start?

I purchased this unit, non running, was told the HPOP was bad, after going through the unit top to bottom, Im stumped, below is a list of items serviced and or replaced with OEM parts.

0. changed oil and oil filter
1. Terminator 500 Hpop
2. New ICP
3. New HPOP lines.
4. New starter and solenoid
5. Serviced Turbo (rebuilt with new parts and WW wheel)
6. Serviced Injectors (shimmed) all test good.
7. new pass and driver harness, UVHC replaced, glow plugs replaced.
8. new heavy duty GPR
9. Tested IDM no issues.
10. Hutch mod on tank (re-circulator was stopped up) deleted it, added inline filter.
11. serviced fuel bowl with new parts, upgraded parts on fuel bowl new blow off valve, new drain valve, tested heater all good no blown fuses.
12 replaced faulty fuel pump

Might be leaving something out of this list, the truck has run but only for very short periods of time, (hence the dropping of the fuel tank)

fuel pressure at 70 psi, some white smoke, connected to on board computer, checked every conceivable possibility No DTC codes, my gut tells me it has to be fuel related but at this point I just have run out of things to check.

I have tested everything with a fluke multimeter, including the IDM and all the circuits to the 42 as well as all the way to the injectors and glow plugs and find nothing wrong all tests yield valid readings,

There may be other information available but my after market scanner does not show any issue, KOEO buzz test results good.

The three times I have had this unit running it was dumping lots of white smoke, however after the last round of dropping the fuel tank and replacing the fuel pump the white smoke has dropped to a minimum, but cannot get the truck to run, cranks, wants to start, almost starts, got it up to 800 RPM last try but just will not go beyond that point.

I cannot find anything wrong, must be something I am either missing or its something my cheap scanner can't pick up on.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Hard To Crank - No Power?

Iam looking at a 2000 7.3 Powerstroke that has some problems first it is hard to start cranks like it has a dead cyl. Second after starting it has no power not even enough to move. At first it would only run if held wide open but once it warmed up it would idle and rev and move but barely still had a miss. The weird thing is it did not smoke blue-black or white also no strong smell of diesel and no smell of oil at all. The truck has 230ish miles and there are no maintenance records.air filter was new.

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Ford 7.3L Power Stroke (1999-2003) :: No Power - Truck Will Crank For About 15 - 20 Seconds Before Turning Over

I have a e99 f350 7.3 all stock. I have no power. The truck will crank for about 15-20sec before it'll turn over. I just purchased the*AE*but am fairly new to understanding it all. In idle its a little rough and when I drive I can only stay in the neighborhood because of fear of getting rearended due to very slow acceleration. Whats weird is that when i have no power while i am driving ill keep the pedal down throw it in nuetral and my rpms and*icp*pressure jump up right away. Things I've replaced:

Icp*sensor
Fuel pump
Pcm
Tps
Cps
Ipr
Dropped tanked and cleaned screens

When cranking my*icp*pressure climbs slowly to right under 500. I dont know what else to do ive been working on this truck dor two months some days 13hs straight, I am feeling defeated. Codes p1249 1211 1209....

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Ford 7.3L Power Stroke (1999-2003) :: Won't Crank When Key Turned On?

I have a 1999 7.3 super duty that won't crank when the key is turned. All lights work, power windows and mirrors work but after the WTS light goes out... Nothing...now I do have a slight leak in the roof and a little water does get in the cab. I opened my door the other day and it smelled like an electrical fire had occurred. I checked under the hood and the same smell, if not a little stronger. I pulled my fuse box and GEM tonight. Once I got away from the truck, I expected them to smell like the electrical fire smell, but they didn't. Now I did try cranking the engine over by jumping the starter relay before tearing the fuse panel out, and I got it to crank, but not strong at all. The batteries are good.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Will Not Crank Over

Started truck 3 times in 30 min. no issues with truck before tonight nice well cared for truck. Went to get a pack of buns at store came out --NO CRANK--all lights are on dash, etc, new starter a month ago, relay changed out in fuse panel just to see if there was a change. Bought two new Motorcraft batteries installed , NO CHANGE, so is it natural safety, key switch, electrical ignition switch, solenoid on starter, is there a solenoid between key and starter?

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Ford 7.3L Power Stroke (1999-2003) :: F350 Won't Crank At All / When Turn The Key To Start Power Drops

New to the forums, not new to fords. 1999 F350 7.3L Diesel. This has been a work truck and has seen multiple devices in and out over the years. I removed the last crap for GPS tracking etc from the last owners. The truck has worked well for a long time since until...

I'm moving slowly to a different state and so the truck got parked for 2 months. went to start it and nothing. the dash comes on and all the lights come on but when you turn the key to start the power drops and nothing.

Testing so far:
replaced the fender Solenoid
tested the starter motor and solenoid -passed
replaced the ignition switch
tested continuity of the hot and ground wires to the fender and starter and everything passed

When I shorted across the fender solenoid the starter works and tries to start the truck (unsuccessfully so far)

So the wire that goes to the fender solenoid is not working and where to trace it to and what needs to be fixed. Is there a relay or fuse besides number 30 that is in the way? where does the magical wire go so i can check its continuity?

I am stuck 800 miles from where i need to be and I am stuck here. I don't have the cash to get a mechanic and my mechanic friends are stumped. I do have a Snapon modus tester, what to do with it.

FYI the batteries are new and fully charged.

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Ford 7.3L Power Stroke (1999-2003) :: CEL On - Long Crank / Truck Starts Losing Power And Eventually Died

On the way to work, the truck seemed to have a miss at idle and the CE light came on. Long crank to start leaving work, and truck starts losing power and eventually died. No smoke while it was losing power. Towed it home and checked the fuel pump and lines for blockage and found nothing.

2003 7.3 F-250 430K miles
strong cranking but no start no smoke out exhaust
Oil changed recently
IPR changed
Both UVCH gaskets and pigtails have been repaired.
ICP sensor and harness changed, also disconnected no change in cranking.
fuel filter changed today (no oil in bowl)
3/4 tank of fuel
dash gauge for lpop goes up to normal range during cranking and oil light turns off.
WTS light comes on and turns off as normal
tach gauge moves up between 100-200 during cranking
fuel pump turns on and pressurizes system like normal and turns off.

Ordered AE for the truck, and it directed me to the passenger side bank high open. Fixed the harness on that side and still nothing.

Sent off the IDM and it passed with flying colors

So now i'm leaning towards the HPOP, but would hate to fork over the cash for it and still not get anywhere. I'm going to take the valve covers back off and check the discharge ports for the injectors tomorrow.

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Ford 7.3L Power Stroke (1999-2003) :: Idle Roughly - No Power - Got Codes P1280 And P1316?

Started my truck yesterday and drove about 1/4 of mile and all of a sudden I lost all power but was lucky enough to creep back home. Had a friend put it on a scanner and it spit out P1280 and P1316 codes. My truck will start and idle rough but has no throttle response and no power. I changed out the CPS and ICP and the problem still exists. I got an infrared thermometer and checked the heat coming off each manifold and the driver side was reading about 200 while the passenger side was reading about 75 while at idle. Pulled valve pan cover off the passenger side to check and see if the harness came loose and everything looked fine. So my question is do you think this could lead to a bad IDM?

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Ford 7.3L Power Stroke (1999-2003) :: Cold Crank No Start

I have an 02 f250 230,000, first 7.3. I've owned it since Oct and put less than 6,000 miles on it. I have another cold crank no start. New glow plugs and Glow plug relay last weekend. Worked fine that weekend. It sat all week, then crank no start fri night, it was like 70 degrees for the high that day. Plugged it in over night and it started. Did not fire right up cranked it for a couple seconds. I drove it all day, started every time. Valve covers have 5,000 miles on them. Fuel Filter heater fuse not blown. But don't know how to check it for sure. And don't know where to go with it from here. Getting frustrated with crank no starts. No troubles found.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Crank But Won't Start

I got a 2000 7.3l with 400,000 miles on it that decided to just not start anymore after I parked it for a couple days. Its always been a hard starter due to needing glow plugs but I can deal with that. it doesn't even try to fire anymore. I replaced the CPS (my tack bounces when cranking). The ICP has oil in the plug so I just unplugged it for now till I replace it.

I pulled the IPR and cleaned it really good and bench tested it with 12 volts and could here it clicking so I put it back in. I can get under the drivers door with the key on and hear the fuel pump running. I gain oil pressure on my dash gauge when cranking. I check all my fuses. my WTS light comes on . I just don't have any fancy scan tools to make this easier. Also just cause I was feeling lucky I just went out and bought 2 new batteries for it yesterday so we are good there.

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Ford 7.3L Power Stroke (1999-2003) :: 1997 - Crank But Won't Start?

I have a 1997 F350 7.3 with standard xmission. Have not messed with it since Oct of last year. Then it would crank but no start. Now when I turn the key there is no wts or nothing the gauges move, and tach moves when cranking, but nothing else.

The cam and crank pos sensors have been changed. The high pressure sensors changed. Now when I hook it to the AE it says cannot connect to truck. Where I need to start? Have checked all fuses that I know about.

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Ford 7.3L Power Stroke (1999-2003) :: Won't Start / Just Crank And Tried To Fire

Friend's 2000 7.3 wont start, just crank and crank tried to fire but nothing in the cold leave it plugged in and it starts leave it in a shop over night and it starts with a shot of either, he is a truck driver and the truck will sometimes sits for 6 weeks at a time this time 2 weeks before I touched it. He wanted me to install a fuel pump so I did and started the following:

Cracked fuel lines to see if I had fuel psi at both heads
I tested glowplugs they all read at 0.3 on all 8
I have power to harness as the same at both sides of the relay
RPM tach jumps
Oil psi gauge rises
Using my phone I can read hpop and 2000 at cranking (how accurate that is im not 100% sure)
All fuses good

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Ford 7.3L Power Stroke (1999-2003) :: New Injectors - Crank But Won't Start - Low ICP?

So I got all 8 injectors upgraded and excited when I get them back I put them all in in kind of a rush. And in that rush I left the cylinders full of excess oil. So obviously when I tried to start it hydro locked. Angry at myself. I kept trying to crank hoping it would fire and just shoot that oil out. Nope, so I went back to taking all the glow plugs out and firing it all back out. Put it all back together then tried to fire her up. Took a minute but she started and I let it run for a while. Hit the gas a few times and then it died. Couldn't get it started again. It would just crank, I checked the icp and ipr and the icp did not build above 35 psi and the ipr was at 98.04% so I just figured the o rings blew out when it hydro locked.

So I took it all back apart put new o rings on, took my time and put it back together right double checking everything. Got it all back together and went to start it, it would just crank around 160-170 rpms, battery voltage at 10.6 icp built up to 140 but now it won't build past 40. Ipr still goes to 98.04. The engine ran just fine prior to injector change, I put a new upgraded hpop prior to injector change, new ipr, icp, cps. Everything checks out, but it will not build oil pressure while crank I've killed a set of batteries then went all out and spent 350 at napa for some optima red tops. I did notice the cylinder 7 injector is the AE injector. It suppose to be in cylinder 8, idk if that's affect the oil pressure building up?

But as far as I know, I'm not building oil pressure. So idk if the hydro lock could have ruined something to keep it from building oil pressure?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Crank But Won't Start?

i have a 2001 f250 7.3L PSD. it turns over but will not run. replaced the CPS , starter and the #30 fuse. IPR is new and all injectors are new, new gaskets and harness and new glow plugs new batteries. still just cranks and cranks. no oil pressure build up and no tach movement, oil level is good in HPOP. What could it be?

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Ford 7.3L Power Stroke (1999-2003) :: Just Crank When Try To Start Cold

So back ground is as such. Truck started fine before I replaced the hpop with t500 and did the driven diesel regulated return. I have double checked everything is plugged in. Now when I try to start it cold it will just crank. Yes I get smoke and oil pressure both places. If I give it a shot of ether it will start right up and run fine all day. What am I missing? Yes I know ether bad.

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Ford 7.3L Power Stroke (1999-2003) :: F450 - Crank But Will Not Start

i have a 99 f450 7.3 that cranks but will not start. I did an injector buzz test but it sais no communication between the computers. it has a new rebuilt engine, new ipr, icp, hpop, water pump, and both computers.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 7.3 - Crank But No Start

Found icp sensor with oil in plug and codes p1211 and p1212. Icp sensor reading 0 pressure. Changed out icp sensor. Still cranks no start check oil level in hpop resverior, check with brake clean spray nozzle and no oil on it. Filled resverior with oil. She tried to start. Had to put the charger on her and she finally lite off and came to life. Questions, how would that resverior empty out? Was it because I pulled that sensor? Is there s check valve in that resverior hanging up?

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Ford 7.3L Power Stroke (1999-2003) :: Loosing Power - No CEL Codes - Half Of Engine Floods With Fuel

What I know the truck was running normal except if I stomped the gas pedal and let off it would not respond again until I shut off keys and restarted this was a month ago now the truck sounds like it has a lope tune.

When I hit the gas pedal it blows white smoke and if I press the gas while idling or driving it floods out I did the spray bottle test on manifolds the drivers side was plenty hot the passenger side is cold you literally can touch while it's running.

The truck sounds like it's only running on 4 cylinders it has gotten so bad I parked the truck. Also this truck always had poor mpg 8 to be exact city hwy and towing nothing changed the mpg at all it used to blow out wet soot that would fall down on the truck and anyone standing near it.

Mods unknown pcu program 4in straight pipe with 12in stack harpoon mod in tank

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Truck Lost Power Then Died - No Codes

I have a 2002 F250 Super Duty. Was driving it and it started to lose power and shut off. Then wouldn't start like out of fuel. No engine light no codes. Truck has 155k on it. So just because I replaced fuel pump. Truck runs but not right it's ruff no power kinda back fires in exhaust. I check wires and plugs under valve covers all seems ok. I ran truck and pulled each injector loose and engine would stumble. As in they are working. I replaced cps. Just because still the same. Then the truck started running right. But the truck runs but has knock but knock goes away and truck has full power. Yes oil is full and I change it regularly. The problem is off and on like electrical.

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Ford 6.0L Power Stroke Diesel :: 2004 - Crank Up Then Die With No Codes?

ok i have a 2004 6.0 that has been a pain for the last 3 months so much so that i have replaced all the injectors,fuel pump ,water pump ,ficm, batterys , now 4 days ago i was driving and the truck stumbled for a second but i brushed it off as maybe I still had air in the fuel and the truck drove as it should .. now fast forward 2 days and whil driving it just died so I put the shifter in nutral and it fired right up in 2 seconds then it runs as it should for about 10 minuets then it died again and fired right up .. while i was turning around it died 3 more times but would crank and run then just 3 miles from home it died and would not crank . when I got the truck home I hooked up my computer and had a cam position sensor code so it sat for about 3 hours and as luck would have it it fired back up and run fine i once again checked it and the same code was there now its today and I once again fired up the truck and i checked every wire for chafing and I could not find any i even checked it while running and nothing so I drove all over the yard and the truck run great until it reached a temp of 191 at which time it shuttered and died I could crank iit back up then it would die again but now I have no codes and my icp and irp seem fine here is a screen shot while the truck is running.

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