Ford 7.3L Power Stroke (1999-2003) :: Wire Burned In Half On Front Side Of Intercooler Plenum
Oct 16, 2016
I just noticed a wire burned in half on the front side of the intercooler plenum. See picture below,
Here is the left side showing the green wire stub going into the wiring harness on the front side of the intercooler plenum,
And this is the right side showing the wire going into the air intake duct between the turbo and the air filter,
I don't think it's been in this condition very long.
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I have an new to me 1999 4x4 F350 that I was giving a good once over today on the front end since it wanders a little bit. but anyways I didnt see a abs sensor wire on the front. the plugs are there behind the inner fender well and it looks like there is a plug when the sensor should go in the wheel bearing. was 2 wheel abs an option on these trucks? is there anything else this changes front end wise?
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I have a 2001 f250 7.3 and I had started to notice I wasn't making as much boost I thought I should have been. I looked around and found a tear in the cold side CAC boot. My question is what is the best option for replacing it, something like RiffRaff or oem? Also should I look at replacing all the boots or just the two up top?
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just installed all my intercooler boots with plenum inserts. Had a torque wrench set at around 14 lb/ft and all of a sudden POP! the inside of nut on clamp stripped out. of course its on the boot going to the plenum. Any one have this happen? Brand new clamps from riff raff. Am I cranking to hard, maybe torque wrench isnt accurate, i don't know but didn't seem like i was getting on it enough to do that. the threads came out on the bolt looking like a heli coil. not to cool. Google it and another forum popped up , everyone was saying to crank em down. apparently you cant do that , not even 14 lb/ft. Anyways went to hd and threaded the bolt into their thread gauge. the only one that seemed to fit was 1/4-28 fine thread( which they don't carry in a nylon thread lock nut). Is this the correct size? How to gauge how tight to tighten the nut?
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ive noticed my boost has been going down lately. At first I thought it was a boost leak so I replaced all the intercooler boots and both sides of the intercooler pipes. That diddnt change anything at all. I recently got new injectors (200/30%) and a hydra tune for them and it was quick the first few days i was running with that setup, my boost has been dropping and currently at WOT I can't even get to 10lbs of boost and it is noticeable driving, it's slower than it was stock. There was no play in the shaft of my turbo and the turbo in there is only 2 years old. Could the turbo be bad already? Or is there anything else I can check before buying a new one. I have an upgraded hpop and the 6637 intake.
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I've got a light burned out on my dashboard. No big deal (it still gets some light from an adjacent bulb) but just out of curiosity: How big a nightmare would it be to replace a lightbulb in the dash of a 2001 F-250 XL?
Do you have to pull the motor/trans and lift the cab off the frame like I've been told you need to do to replace a heater core? Local mechanics laughed at that job and told me to get some stop leak...
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I have a 2001 F350 XLT with cloth seats. In 2003 I upgraded those seats to power seats.
- When I upgraded to power seats I did not run a new power wire. Since my 2001 was at least fused for power and heated seats I located the Power seat 30amp power wire.
- That wire is located on engine compartment fuse #15 (Circuit 5298 as I recall) and Dark Green. It comes through the firewall and runs down the drivers side kick panel along the floor and then intersects with the power and ground seat belt wires that ran under the seat.
- The ground wire was coiled and attached to a ground stud behind the drivers side kick panel.
About a month ago I had a mouse get in and chew my seat wiring to shreds. I built my own harness and am good to go there, however since I had these seats all apart I decided to replace the foam and add HEAT.
So that brings me to the specific question. In the engine compartment fuse box, there is a 30amp positive wire for Heated seats. My schematic says it is a 14 gauge wire RD/BK on circuit 1153.
Where in the heck is this wire? I have literally tore the dash apart looking for this wire.
- I have verified the following with my fluke continuity tester.
- It is not part of the four customer access wires that drop on the right side of the interior fuse panel.
- It is not part of the tow wire bundle.
- I have checked the bundle that the Dark Green Power seat wire is in and there are no RD/BK wires in that bundle. I also poked the other 2 14 gauge (Yellow/Blue) wires in that bundle and verified they are not them.
-I have checked the three wire bundles behind the passenger side glove box and was unable to locate.
- I have verified it is not stored behind the compartment below the cigarette lighter.
I am looking for info which wire I am talking about and knows where Ford stored them when not used by having the XLT Trim with cloth seats. Yes I am aware that I can run an additional wire with a 30 amp fuse to the batter, but I would prefer to use the system and fuse that was designed for this.
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I'm getting ready to put in my new double din and it said to hook the wire for the camera up to the reverse light wire. Which one this is on the harness coming out of the column?
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What I know the truck was running normal except if I stomped the gas pedal and let off it would not respond again until I shut off keys and restarted this was a month ago now the truck sounds like it has a lope tune.
When I hit the gas pedal it blows white smoke and if I press the gas while idling or driving it floods out I did the spray bottle test on manifolds the drivers side was plenty hot the passenger side is cold you literally can touch while it's running.
The truck sounds like it's only running on 4 cylinders it has gotten so bad I parked the truck. Also this truck always had poor mpg 8 to be exact city hwy and towing nothing changed the mpg at all it used to blow out wet soot that would fall down on the truck and anyone standing near it.
Mods unknown pcu program 4in straight pipe with 12in stack harpoon mod in tank
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I need to replace my FRONT side marker socket.
This is the small 194 bulb socket, NOT the parking/signal socket.
There IS some sort of clip that, for the life of me I can't figure out.
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My 7.3 has a leak on the front diff passenger side. It went into a shop for repair and they did both seal but the passenger side came out with a worse leak than it went in with. So just looked this morning and small pool of oil under the ujoint area on the concrete. Its booked in again to be fixed under warranty repair (place that fixed it, repair came with 2yr warranty) on Wednesday next week - was the earliest I could get.
Question - can i keep driving the truck? I'm making a wild assumption that I can unless I use 4 wheel drive. My intention was to just keep topping up the diff to ensure there is fluid in it. It's the work truck so wouldn't be good to be without....
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I've had my early 99 f350 7.3L for a lil while now. Starting to see few problems surfacing. while doing my weekly fluid levels found oil in coolant and after looking around found oil covering bottom of driver side engine. As far as i can see it looks like oil cooler leaking from front side.. Should i just replace oil cooler or rebuild?
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As part of my ongoing P1393 troubleshooting, I’ve found that I can’t get the main engine wire harness separated. The big connector by the driver’s side valve cover.
I’ve cranked and cranked in the correct direction, but the plug never separates. I tried a cordless impact wrench and it still doesn’t move. (Edit -- the bolt moves very freely, but it doesn't push out one side (e.g. like removing the PCM) I can't figure out how to separate the two sides.)
Any tips on how to get it separated? Can I cut off the bolt head to get it separated?
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I'm trying to find a part number for the wiring harness that sits on top of the motor and plugs into the valve cover gaskets. The previous owner replaced the pigtails but the wires were cut so far back that there is virtually nothing left coming out of the harness. What the actual harness looks like other than it has the 9 pin plug on it or whether both sides require an individual harness. What is the part number or picture of said harness. Just in case.... it's a 2001 7.3.
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Tonight on my way home I noticed a slight creaking sound, coming from front driver side, opening the window it was more noticeable. So when I got home I have tried to locate the source, it is the same with or without the engine running & you can hear it by rocking the steering just a little left to right. It sounds like a dry bush, I had my good lady rocking the wheel while I climbed underneath but couldn't pinpoint it, so I climbed up on the fender with my weight on the radiator support & the battery cover, when she turned the wheel the sound was almost gone but as soon as I jumped off it was back! I then tried rocking the truck from the driver side fender & the sound is there but not quite so pronounced, Any other way before I spray everything with WD40 (don't know if you have that over there but it usually quietens things like this!) There is no play on anything anywhere & the truck has only around 32k miles.
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Here's what I'm dealing with. Took the truck on a 1500 mile trip with no issues. Got home and started it the next morning and it started right up. 1/2 mile from home it starts to run rough and wants to die. It does this for a few minutes and then perks back up and runs fine for however long the trip is. It will always re fire and have no issues. Every morning it's the same game as described above. Within 1/2 from home it's doing this. Seems to be fuel delivery related, but why would it start after sitting overnight, and then after its little fit, run without an issue?
No codes in computer.
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2003 F250 7.3... I noticed a water leak dripping down onto passenger side front leaf spring. I saw this before but attributed it to the AC (which kicks butt) but haven't used the AC. No scent to the clear fluid, temps all look good. Running fine. Where does the AC discharge go? Could AC be on (not on AC but set in blue zone on dial)? Reservoir looks ok but could e small volume of drips.
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I'm in the process of replacing my HPOP lines and fittings and after I got everything removed and started cleaning the threads before re-assembly I noticed this green wire (located above the fuel filter assembly) that apparently I pulled out of its socket.
What is it for? Can I just push it back in its sleeve right below the red wire??
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I've been having a very erratic fuel gauge issue as of about 2 months ago. My fuel level would register full, when in fact I knew it only had 1/2 a tank or so. Then 5 minutes later it would be pegged on full. Under a 1/2 tank the gauge would read any where from 1/2 to empty from 1 minute to the next. So last week I decided to drop my tank and take a look. I was thinking maybe my fuel sender was broken, maybe a loose wire in the tank, or even that my float had dropped off in to the tank.
After dropping the tank, I removed the PK-Up and sending unit and everything was intact. I placed my ohm meter on the sending unit and it checked out fine. So I took the Pk-up and rolled back up underneath the truck and plugged it back in. I had my son turn the key on and off while I moved the float to different levels in order that it would register. It registered empty, 1/4/, 1/2, 3/4 and full just fine as I moved the float to those levels. If you leave the key in the run position and move the float, it won't register or better said, the in cab gauge will not adjust with the movement.
You have to turn the key off move the float and hold it there, then have your assistant turn the key on and the gauge will show the position that you've moved and held it at. I simply removed the plastic cover from the sending unit, and sprayed it down real good with electrical contact cleaner. I didn't scrub the copper contact area at all.
I was concerned that scrubbing might remove more than I wanted to, and really mess things up. I attached an Ohm meter and checked resistance thru out the float travel. All checked out good and I reinstalled it. So now my fuel gauge is working as it should be. I did make a video while I ohmed the Sender Unit thru it's travel, but for some reason it won't load.
[URL] ....
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My fathers truck had the tail lights go out the other night so we checked the fuse and the bulbs both good. Took it to ford and they found that a wire harness in the front left wheel well had rubbed through and needed replacement. I went and checked mine and yup it was rubbing through the wire just not all the way yet. Might want to take a look. It is at the top of the well near the coil spring. I will get the camera out tomorrow in the daylight and take a picture of the location.
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Can I swap my seat bottoms? I have '99 F350 with 40-20-40 seats. Drivers seat is getting tired. Would like to take just the seat bottom and flip-flop. Can it be done?
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